EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 25, Problem 26QLP
List and explain factors that contribute to poor surface finish in machining operations.
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this is answer to a vibrations question. in the last part it states an assumption of x2, im not sure where this assumption comes from. an answer would be greatly appreciated
Please answer with the sketches.
The beam is made of elastic perfectly plastic material. Determine the shape factor for the cross
section of the beam (Figure Q3). [Take σy = 250 MPa, yNA = 110.94 mm, I = 78.08 x 106 mm²]
y
25 mm
75 mm
I
25 mm
200 mm
25 mm
125
Figure Q3
Chapter 25 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 25 - Describe the distinctive features of machining...Ch. 25 - Explain how the tooling system in a machining...Ch. 25 - Explain the trends in materials used for...Ch. 25 - Is there any difference between chatter and...Ch. 25 - What are the differences between forced and...Ch. 25 - Explain the importance of foundations in...Ch. 25 - Explain why automated pallet changers and...Ch. 25 - What types of materials are machine-tool bases...Ch. 25 - What is meant by the modular construction of...Ch. 25 - What is a hexapod? What are its advantages?
Ch. 25 - What factors contribute to costs in machining...Ch. 25 - List the reasons that temperature is important in...Ch. 25 - Explain the technical and economic factors that...Ch. 25 - Spindle speeds in machining centers vary over a...Ch. 25 - Explain the importance of stiffness and damping of...Ch. 25 - Are there machining operations described in...Ch. 25 - How important is the control of cutting-fluid...Ch. 25 - Review Fig. 25.10 on modular machining centers,...Ch. 25 - Prob. 19QLPCh. 25 - Describe the adverse effects of vibration and...Ch. 25 - Describe some specific situations in which thermal...Ch. 25 - Prob. 22QLPCh. 25 - Prob. 23QLPCh. 25 - Prob. 24QLPCh. 25 - List the parameters that influence the temperature...Ch. 25 - List and explain factors that contribute to poor...Ch. 25 - Prob. 27QLPCh. 25 - Prob. 28QLPCh. 25 - Describe types and sizes of workpieces that would...Ch. 25 - Prob. 30QLPCh. 25 - Explain the advantages and disadvantages of...Ch. 25 - What are the advantages and disadvantages of (a)...Ch. 25 - What would be the advantages and limitations of...Ch. 25 - Explain how you would go about reducing each of...Ch. 25 - Describe workpieces that would not be suitable for...Ch. 25 - Give examples of forced vibration or self-excited...Ch. 25 - A machining-center spindle and tool extend 10 in....Ch. 25 - Using the data given in the example, estimate the...Ch. 25 - A machining-center spindle and tool extend 12 in....Ch. 25 - In the production of a machined valve, the labor...Ch. 25 - Estimate the optimum cutting speed in Problem...Ch. 25 - Prob. 42QTPCh. 25 - If you were the chief engineer in charge of the...Ch. 25 - Prob. 45SDPCh. 25 - Make a list of components of machine tools that...Ch. 25 - The cost of machining and turning centers is...Ch. 25 - Prob. 49SDPCh. 25 - Describe your thoughts on whether or not it is...Ch. 25 - Prob. 51SDPCh. 25 - Prob. 53SDP
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- A beam of the cross section shown in Figure Q3 is made of a steel that is assumed to be elastic- perfectectly plastic material with E = 200 GPa and σy = 240 MPa. Determine: i. The shape factor of the cross section ii. The bending moment at which the plastic zones at the top and bottom of the bar are 30 mm thick. 15 mm 30 mm 15 mm 30 mm 30 mm 30 mmarrow_forwardA torque of magnitude T = 12 kNm is applied to the end of a tank containing compressed air under a pressure of 8 MPa (Figure Q1). The tank has a 180 mm inner diameter and a 12 mm wall thickness. As a result of several tensile tests, it has been found that tensile yeild strength is σy = 250 MPa for thr grade of steel used. Determine the factor of safety with respect to yeild, using: (a) The maximum shearing stress theory (b) The maximum distortion energy theory T Figure Q1arrow_forwardAn external pressure of 12 MPa is applied to a closed-end thick cylinder of internal diameter 150 mm and external diameter 300 mm. If the maximum hoop stress on the inner surface of the cylinder is limited to 30 MPa: (a) What maximum internal pressure can be applied to the cylinder? (b) Sketch the variation of hoop and radial stresses across the cylinder wall. (c) What will be the change in the outside diameter when the above pressure is applied? [Take E = 207 GPa and v = 0.29]arrow_forward
- so A 4 I need a detailed drawing with explanation し i need drawing in solution motion is as follows; 1- Dwell 45°. Plot the displacement diagram for a cam with flat follower of width 14 mm. The required 2- Rising 60 mm in 90° with Simple Harmonic Motion. 3- Dwell 90°. 4- Falling 60 mm for 90° with Simple Harmonic Motion. 5- Dwell 45°. cam is 50 mm. Then design the cam profile to give the above displacement diagram if the minimum circle diameter of the か ---2-125 750 x2.01 98Parrow_forwardFigure below shows a link mechanism in which the link OA rotates uniformly in an anticlockwise direction at 10 rad/s. the lengths of the various links are OA=75 mm, OB-150 mm, BC=150 mm, CD-300 mm. Determine for the position shown, the sliding velocity of D. A 45 B Space Diagram o NTS (Not-to-Scale) C Darrow_forwardI need a detailed drawing with explanation so Solle 4 يكا Pax Pu + 96** motion is as follows; 1- Dwell 45°. Plot the displacement diagram for a cam with flat follower of width 14 mm. The required 2- Rising 60 mm in 90° with Simple Harmonic Motion. 3- Dwell 90°. 4- Falling 60 mm for 90° with Simple Harmonic Motion. 5- Dwell 45°. cam is 50 mm. Then design the cam profile to give the above displacement diagram if the minimum circle diameter of the 55 ---20125 750 X 2.01 1989arrow_forward
- Ashaft fitted with a flywheel rotates at 300 rpm. and drives a machine. The torque required to drive the machine varies in a cyclic manner over a period of 2 revolutions. The torque drops from 20,000 Nm to 10,000 Nm uniformly during 90 degrees and remains constant for the following 180 degrees. It then rises uniformly to 35,000 Nm during the next 225 degrees and after that it drops to 20,000 in a uniform manner for 225 degrees, the cycle being repeated thereafter. Determine the power required to drive the machine and percentage fluctuation in speed, if the driving torque applied to the shaft is constant and the mass of the flywheel is 12 tonnes with radius of gyration of 500 mm. What is the maximum angular acceleration of the flywheel. 35,000 TNM 20,000 10,000 0 90 270 495 Crank angle 8 degrees 720arrow_forwardchanism shown in figure below, the crank OA rotates at 60 RPM counterclockwise. The velocity diagram is also drawn to scale (take dimensions from space diagram). Knowing that QCD is rigid plate, determine: a. Linear acceleration of slider at B, b. Angular acceleration of the links AC, plate CQD, and BD. D Space Diagram Scale 1:10 A ES a o,p,g b Velocity Diagram Scale 50 mm/(m/s) darrow_forwardA thick closed cylinder, 100 mm inner diameter and 200 mm outer diameter is subjected to an internal pressure of 230 MPa and outer pressure of 70 MPa. Modulus of elasticity, E=200 GPa. and Poisson's ratio is 0.3, determine: i) The maximum hoop stress ii) The maximum shear stress iii) The new dimension of the outer diameter due to these inner and outer pressures.arrow_forward
- A ә レ shaft fitted with a flywheel rotates at 300 rpm. and drives a machine. The torque required to drive the machine varies in a cyclic manner over a period of 2 revolutions. The torque drops from 20,000 Nm to 10,000 Nm uniformly during 90 degrees and remains constant for the following 180 degrees. It then rises uniformly to 35,000 Nm during the next 225 degrees and after that it drops to 20,000 in a uniform manner for 225 degrees, the cycle being repeated thereafter. Determine the power required to drive the machine and percentage fluctuation in speed, if the driving torque applied to the shaft is constant and the mass of the flywheel is 12 tonnes with radius of gyration of 500 mm. What is the maximum angular acceleration of the flywheel. 35,000 TNm 20,000 10,000 495 Crank angle 8 degrees 270 0 90 か ---20125 750 X 2.01 44 720 sarrow_forwardThe gas tank is made from A-36 steel (σy = 250 MPa) and has an inner diameter of 3.50 m. If the tank is designed to withstand a pressure of 1.2 MPa, determine the required minimum wall thickness to the nearest millimeter using (a) The maximum-shear-stress theory (b) Maximum distortion- energy theory. Apply a factor of safety of 1.5 against yielding.arrow_forwardә レ Figure below shows a link mechanism in which the link OA rotates uniformly in an anticlockwise direction at 10 rad/s. the lengths of the various links are OA=75 mm, OB-150 mm, BC=150 mm, CD-300 mm. Determine for the position shown, the sliding velocity of D. A A B # Space Diagram o NTS (Not-to-Scale) C 10 =--20125 735) 750 x2.01 اهarrow_forward
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