Degarmo's Materials And Processes In Manufacturing
Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 24, Problem 8P

In Figure 24.12, the feed is 0.006 in. per tooth. The cutter is rotating at an rpm that will produce the desired surface cutting speed of 125 sfpm. The cutter diameter is 3 in. The depth of cut is 0.5 in. The block is 2 in. wide.

  1. What is the feed rate, in inches per minute, of the milling machine table?
  2. What is the MRR for this situation?
  3. What is horsepower (HP) consumed by this process, assuming an 80% efficiency and a HPs value for this material of 1.8?

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Turning Operation In a production turning operation, the foreman has decreed that a single pass must be completed on the cylindrical workpiece in 4.8 min. The piece is 400 mm long and 150 mm in diameter. Using a feed = 0.43 mm/rev and a depth of cut = 4.0 mm, what cutting speed must be used to meet this machining time requirement? Hint: Re-arrange the Tm equation to find v in m/min Tm= T.DO.L v.f 1.522
A two-spindle drill cuts two holes at the same time, one 1/2 inch and one 3/4 inch. The workpiece is 1.0 inches thick. Both drills have point angles of 118 degrees and the cutting speed for the material is 300 ft/min. The rotational speed of each drill can be set individually but the feed rate for both holes must be set to the same value because they move together into the material. The feed rate is set so that the total metal removal rate of both drills combined does not exceed 1.50 in3/min. Determine (a) maximum feed rate (in/min) that can be used, (b) individual feeds (in/rev) for each hole, and (c) cutting time for the operation.
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Degarmo's Materials And Processes In Manufacturing

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