Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
expand_more
expand_more
format_list_bulleted
Concept explainers
Question
Chapter 24, Problem 18RQ
To determine
The basic principle of a universal dividing head.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
Statics Problem !!!
Help me part D!!!! Answer it this Problem Correctly!! Please give correct Solution
λ=
te average
Vc =
MDN
1000
T = S sin
Where λ is Chip Reduction Coefficient
Vc is cutting speed
te is thickness of cut chip
T is thickness of non-cut chip
S is feed rate
Ⓒ is cutting angle = 45⁰
D is diameter of workpiece = 40mm
Results
m/min
Depth of
cut (a)
mm
22222
Cutting
speed
(Vc)
m/min
500
500
500
500
500
Feed rate
(S)
mm/rev
Required:
1.Complete the solution to the table
with the given rules
2-Draw chart between feed rate (S) and chip
reduction coefficient
2
tc:
tc₂
tcs
0.11
0.39 0.58 0.43
0.14
0.42 0.62 0.5
0.20
0.34 0.42 0.32
0.24
0.9 0.96 0.95
0.28 0.92 0.85 0.85
te average
(mm)
T
(mm)
with discuss it.
Chip
Reduction
Coefficient
(2)
High accuracy cutting is very important in modern machining processes. This study is focus in
modern machining process of EDM wire cutting with diameter wire 0.25 mm (Brass), material
aluminum with thickness 10 mm and initial spark gap recommended is 50 microns. By applying the
assumption value of size desired 60 mm (X, Y) and output size 59.984 (X axis) and 60.012 (Y axis).
Complete the value of (A,B,C,D,E and F) in design of experimental (DOE) as in table1 and explain
the result outcome methods.
Table 1: Design of experimental (DOE) table
Size
Trial
output size
size of
% error
True or actual
desired
spark
(mm)
measurement
of
spark or gap
gap
error (mm) / side
overall
(mm)
(mm)
size
A
B
D
E
F
Chapter 24 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 24 - Suppose that you wanted to machine cast iron with...Ch. 24 - How is the feed per tooth related to the feed rate...Ch. 24 - Why must the number of teeth on the cutter be...Ch. 24 - Why is the question of up or down milling more...Ch. 24 - For producing flat surfaces in mass-production...Ch. 24 - Milling has a higher metal removal rate than...Ch. 24 - Which type of milling (up or down) is being done...Ch. 24 - Why does down milling dull the cutter more rapidly...Ch. 24 - What parameters do you need to specify in order to...Ch. 24 - In Figure 24.2b, the tool material is carbide....
Ch. 24 - What is the advantage of a helical-tooth cutter...Ch. 24 - What would the cutting force diagram for Fc look...Ch. 24 - Could the stub arbor-mounted face mill shown in...Ch. 24 - In a typical solid arbor milling cutter shown in...Ch. 24 - Make some sketches to show how you would you set...Ch. 24 - Make some sketches to show how you would set up a...Ch. 24 - Explain how controlled movements of the work m...Ch. 24 - Prob. 18RQCh. 24 - What is the purpose of the hole-circle plate on a...Ch. 24 - You have selected a feed per tooth and a cutting...Ch. 24 - How much time will be required for a milling...Ch. 24 - If the depth of cut is 0.35 in., what is the metal...Ch. 24 - Prob. 4PCh. 24 - Calculate the spindle rpm and table feed (ipm) for...Ch. 24 - A gray cast iron surface 6 in. wide and 18 in....Ch. 24 - Prob. 7PCh. 24 - In Figure 24.12, the feed is 0.006 in. per tooth....Ch. 24 - Suppose you want to do the job described in...Ch. 24 - The Bridgeport vertical-spindle milling machine is...Ch. 24 - The KC Machine Works, which does job shop...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- AutoCADarrow_forwardDetermine machining time to produce the final product shown in Fig. 2 from the blank shown in Fig. 1 using face milling process. Diameter of the cutter is 50 m, dp = 1mm; N= 200 rpm, S-8 mm; and f= 0.7 mm/ rev. - 50 48 - 150 30 29 144 100 98 Fig. 2 Fig. 1arrow_forwardOn the attached drawing, is the allowance between "shaft C" and "hole D" positive or negative?arrow_forward
- To help facilitate machinig and inspection, what is permitted on both ends of this object?arrow_forwardState law of gearing? What do you understand by the term ‘interference’ as applied to gears? Give me a clear answer please. with a drawingarrow_forwardWhat does the headgear of a mine do?arrow_forward
- Q-3 Three blocks A, B, and C and a grooved block D have dimensions a, b, c, and d as follows: a = 40.500 0.025 mm b = 52.000 0.075 mm c = 73.000 0.015 mm d = 165.900 0.250 mm Parts A, B, and C are standard parts supplied by vendors from the market, but we are to machine part D according to the the width that you are asked to specify. (a) Determine the mean gap w0 of w and its tolerance. (b) Determine the mean size of d (d0) that will assure that w ≥ 0.050 mm.arrow_forwardA vertical boring mill is used to bore the inside diameter of a large batch of tube-shaped parts. The diameter = 28.0 in and the length of the bore = 14.0 in. Current cutting conditions are: speed = 200 ft/min, feed = 0.015 in/rev, and depth = 0.125 in. The parameters of the Taylor equation for the cutting tool in the operation are: n = 0.23 and C = 850 (ft/min). Tool change time = 3.0 min, and tooling cost = $3.50 per cutting edge. The time required to load and unload the parts = 12.0 min, and the cost of machine time on this boring mill = $42.00/hr. Management has decreed that the production rate must be increased by 25%. Is that possible? Assume that feed must remain unchanged in order to achieve the required surface finish. What is the current production rate and the maximum possible production rate for this job?arrow_forwardRead the question carefully and give me right solution according to the questionarrow_forward
- Company XYZ are planning to manufacture a rod made from grey iron as in Fig 1. As a production engineer in company XYZ explains the benefit of OPITZ coding and using OPITZ coding to machine the rod. Milled Locating Groove Radius 0.0254 mm on Spur Gear Roots and Crests Axis Through Hole Pilot Ø 10.50 mm M 12 Interior Thread Along Axis 187.50 mm O 75 t.0254 mm Fig. 1: Grey iron rodarrow_forwardThe gears that are used to transmit motion and power between two parallel shafts and having teeth cut at an angle to the face of the gear is known as a gear.arrow_forwardQuestion 2 Face milling, using an Ø 75 mm cutter with 10 inserts rotating at 280 rpm, is being carried out on a copper alloy block as shown in Figure 1. Direction of cut Cutter Workpiece 37,5 200 37,5 Figure 1: Illustration of the face milling operation on a copper alloy material The feed rate during the machining process is 560 mm/min for a 1.5 mm depth of cut. 2.1 If the cutter is rotating clockwise, in which type of milling operation does it result? What is the advantages and disadvantages of this milling operation? 2.2 Calculate the cutting time required for the machining process shown in Figure 1. 2.3 Calculate the power required for the machining operation. 2.4 If the number of inserts is reduced to 6, how would it influence the manufacturing process? Provide reasons for your answer.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Precision Machining Technology (MindTap Course Li...Mechanical EngineeringISBN:9781285444543Author:Peter J. Hoffman, Eric S. Hopewell, Brian JanesPublisher:Cengage Learning
Precision Machining Technology (MindTap Course Li...
Mechanical Engineering
ISBN:9781285444543
Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher:Cengage Learning