EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 24, Problem 14RQ
Why is it difficult to saw thin sheet metals?
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What is the cutting speed of a material with a radius of 40 mm and a speed of 1000 rpm?
Choose TWO (2) types of cutting processes for cutting thin metal (sheet metal).
Question 3.
a. A cast iron component for motorcycle is to be turned with machine settings of
feed = 0.22 mm/rev, and speed = 100 m/min. The cutting tool is a carbide tip with
a nose radius of 1.2 mm and the rai for the material at a cutting speed of 100
m/min is 1.3. Calculate the surface roughness for this cut.
[6 marks]
Chapter 24 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- What are the functions of cutting fluid?arrow_forwardIn addition to cutting speed, what other cutting variables are included in the expanded version of the Taylor tool life equation?arrow_forward2 1.63 With a carbide tool, the temperature in a cutting operation is measured as 650K when the speed and the feed is 0.05mm/rev. W hat is the approximate temperature if the speed is doubled? W hat speed is required to lower the maximum cutting temperature to 480K?arrow_forward
- Choose TWO (2) types of cutting processes that are suitable for cutting thick materials (>20mm thick plate).arrow_forwardManufacturing Processes What is the effect of shear plane angle in metal cutting? Illustrate with diagramarrow_forwardHow can hardened work pieces which cannot be machined with conventional cutting tools be finished machined to precise dimensions with a very smooth surface finish?arrow_forward
- 3. What are the important characteristics of a cutting tool material?arrow_forwardwing (3) You are to produce a machine part (a shaft) with different diameters S0mm.35mm and 30mm with thread and keyway at the end of the shaft (a) How many machines and cutting tools will you use to produce this part 1arrow_forwardWrite down the steps required to proof the mathematical relation for SHEAR PLANE ANGLE in Orthogonal Cutting Model. i-e. Prove the following relation:arrow_forward
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