Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 22, Problem 27RQ
Machinability is defined in many ways. Explain how a rating is obtained using tool life data.
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Q1. A curved beam of a circular cross section of diameter "d" is fixed at one end and
subjected to a concentrated load P at the free end (Fig. 1). Calculate stresses at points
A and C. Given: P = 800 N, d = 30 mm, a 25 mm, and b = 15 mm.
Fig.1
P
b
B
(10 Marks)
You are working as an engineer in a bearing systems design company. The flow of
lubricant inside a hydrodynamic bearing (p = 0.001 kg m-1 s-1) can be approximated
as a parallel, steady, two-dimensional, incompressible flow between two parallel plates.
The top plate, representing the moving part of the bearing, travels at a constant speed,
U, while the bottom plate remains stationary (Figure Q1). The plates are separated by
a distance of 2h = 1 cm and are W = 20 cm wide. Their length is L = 10 cm. By
applying the above approximations to the Navier-Stokes equations and assuming that
end effects can be neglected, the horizontal velocity profile can be shown to be
y = +h
I
2h = 1 cm
x1
y = -h
u(y)
1 dP
2μ dx
-y² + Ay + B
moving plate
stationary plate
U
2
I2
L = 10 cm
Figure Q1: Flow in a hydrodynamic bearing. The plates extend a width, W = 20 cm,
into the page.
Question 1
You are working as an engineer in a bearing systems design company. The flow of
lubricant inside a hydrodynamic bearing (µ = 0.001 kg m¯¹ s¯¹) can be approximated
as a parallel, steady, two-dimensional, incompressible flow between two parallel plates.
The top plate, representing the moving part of the bearing, travels at a constant speed,
U, while the bottom plate remains stationary (Figure Q1). The plates are separated by
a distance of 2h = 1 cm and are W = 20 cm wide. Their length is L = 10 cm. By
applying the above approximations to the Navier-Stokes equations and assuming that
end effects can be neglected, the horizontal velocity profile can be shown to be
1 dP
u(y)
=
2μ dx
-y² + Ay + B
y= +h
Ꮖ
2h=1 cm
1
x1
y = −h
moving plate
stationary plate
2
X2
L = 10 cm
Figure Q1: Flow in a hydrodynamic bearing. The plates extend a width, W = 20 cm,
into the page.
(a) By considering the appropriate boundary conditions, show that the constants take
the following forms:
U
U
1 dP
A =…
Chapter 22 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 22 - For metal-cutting tools, what is the most...Ch. 22 - What is hot hardness compared to hardness?Ch. 22 - Prob. 3RQCh. 22 - Why is impact strength an important property in...Ch. 22 - Cemented carbide tools are made by a powder...Ch. 22 - What are the primary considerations in tool...Ch. 22 - What is the general strategy behind coated tools?Ch. 22 - Prob. 8RQCh. 22 - How is a CBN tool manufactured?Ch. 22 - Prob. 10RQ
Ch. 22 - Prob. 11RQCh. 22 - Discuss the constraints in the selection of a...Ch. 22 - What does cemented mean in the manufacture of...Ch. 22 - What advantage do ground carbide inserts have over...Ch. 22 - What is a chip groove?Ch. 22 - What is the DCL?Ch. 22 - Suppose you made four beams out of carbide, HSS,...Ch. 22 - Multiple coats or layers are put on the carbide...Ch. 22 - What tool material would you recommend for...Ch. 22 - What makes the process that makes TiC coatings for...Ch. 22 - Why does a TiN-coated tool consume less power than...Ch. 22 - For what work material are CBN tools more commonly...Ch. 22 - Why is CBN better for machining steel than...Ch. 22 - What is the typical coefficient of variation for...Ch. 22 - What is meant by the statement Tool life is a...Ch. 22 - The typical value of a coefficient of variation in...Ch. 22 - Machinability is defined in many ways. Explain how...Ch. 22 - What are the chief functions of cutting fluids?Ch. 22 - Prob. 29RQCh. 22 - Why is the PVD process used to coat HSS tools?Ch. 22 - Why is there no universal cutting tool material?Ch. 22 - What is an 18-4-1 HSS composed of?Ch. 22 - Over the years, tool materials have been developed...Ch. 22 - Why is the rigidity of the machine tool an...Ch. 22 - Explain how it can be that the tool wears when it...Ch. 22 - What is a honed edge on a cutting tool and why is...Ch. 22 - Suppose you have a turning operation using a tool...Ch. 22 - A 2 in.-diameter bar of steel was turned at 284...Ch. 22 - Prob. 3PCh. 22 - The following data have been obtained for...Ch. 22 - In the insert is set with a 0 side cutting-edge...Ch. 22 - Prob. 6PCh. 22 - Here is a single point tool. Identify angles A...Ch. 22 - Figure 22.B gives data for cutting speed and tool...
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