Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 18, Problem 33SDP
List similarities and differences between the processes described in this chapter and those in (a) Part II on metal casting and (b) Part III on forming and shaping.
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Chapter 18 Solutions
Manufacturing Engineering & Technology
Ch. 18 - Outline the steps involved in processing (a)...Ch. 18 - List and describe the functions of additives in...Ch. 18 - Prob. 3RQCh. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Describe the methods by which sheet glass is made.Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Prob. 15RQCh. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18QLPCh. 18 - Describe the differences and similarities in...Ch. 18 - Describe the differences and similarities in...Ch. 18 - Prob. 21QLPCh. 18 - Prob. 22QLPCh. 18 - Prob. 23QLPCh. 18 - Are any of the processes used for making discrete...Ch. 18 - Prob. 25QLPCh. 18 - Explain the phenomenon of static fatigue and how...Ch. 18 - Describe and explain the differences in the manner...Ch. 18 - Is there any flash that develops in slip casting?...Ch. 18 - Prob. 29QLPCh. 18 - Using Example 18.1, calculate (a) the porosity of...Ch. 18 - Prob. 31QTPCh. 18 - List similarities and differences between the...Ch. 18 - Prob. 34SDPCh. 18 - Prob. 35SDPCh. 18 - Prob. 36SDPCh. 18 - Prob. 37SDPCh. 18 - Prob. 38SDPCh. 18 - Prob. 39SDPCh. 18 - Prob. 40SDPCh. 18 - Describe your thoughts on the processes that can...Ch. 18 - Prob. 43SDP
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- A mould has downsprue whose length is 20 cm and the cross sectional area at the base of the downsprue is 1 cm2. The downsprue feeds a horizontal runner leading into the mould cavity of volume 1000 cm³. The time required to fill the mould cavity will bearrow_forward(1) In sand casting, the volumetric size of the pattern is: (a) bigger than, (b) the same as, or (c) smaller than the cast part (2) Machining processes include which of the following (two correct answers): (a) casting, (b) drilling, (c) extrusion, (d) forging, (e) shaping, (f), and painting? (3) Aluminum sections used for making metal doors and windows are made by which process: (a) Rolling, (b) welding, (c) extrusion, (d) turning. (4) The average flow stress is the flow stress multiplied by which of the following factors: (a) n, (b) (1-n), (c) 1/n, or (d) 1/(1+n), where n is the strain hardening exponent? (5) The strength of a brazed joint is typically (a) equal to, (b) stronger than, or (c) weaker than soldered joint? (6) Thread cutting operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e shaper?arrow_forwarda riser in the shape of a sphere is to be designed for a sand casting mold. the casting is a rectangular plate, with length 200mm, width 100mm, and thickness 18mm. if the total solidification time of the casting itself is known to be 3.5 mm, determine the diameter of the riser so that it will take 25% longer for the riser to solidify. assume a value of 2 for ‘n’ m( the exponent in chvorinov’s rule). know the volume and surface area of a sphere.arrow_forward
- A mould having dimensions 100 mm x 90 mm x 20 mm is filled with molten metal through a gate with height h and CS area A, the mould filling time is t1. The height is now quadrupled and the crosssectional area is halved. The corresponding filling time is t2 . What is the ratio t2/t1 ?arrow_forwardAn aluminum oxide cutting tool will be produced. Would you produce it by casting? If you don't agree, please explain your reasoning and suggest a production method.arrow_forwardGiven a 6.5 x 2.5 x 1.5 cm solid block of wood and a bandsaw with miter sled (see image below), sketch the operations required to create the object shown right. Minimize glue joints on surfaces visible in this view. The miter sled can be rotated on a vertical axis to create angled cuts. Assume a 0.25 cm blade thickness.Use pictorial sketches to describe the process. Then prepare a multiview of both the initial block and the final result showing all the cut lines and labeling each piece. Identify unused off-cuts.arrow_forward
- You were required to make 1000 simple small parts in aluminum. Would using a permanent mold be less expensive per part then preparing 1000 sand molds explain?arrow_forwardPlease answer the MCQ's in the imagearrow_forwardMoulds for blow moulding can be made using aluminium whereas moulds for injection moulding are usuallymade out of tool steel, why?arrow_forward
- • In a sheet metal forming press the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a) Hydraulic cylinder (bore & length) b) Pump pressure and flow rate c) Electric motor HP considering 75% pump efficiency d) Reservoir size e) Size of pump inlet and discharge tubingarrow_forward1. In the manufacture of automotive-body panels from carbon-steel sheet, stretcher strains (Lueders bands) are observed, which detrimentally affect surface finish. How can stretcher strains be eliminated? Explain with appropriate sketches. Also discuss how wrinkles in a deep drawing operation can be eliminated.arrow_forwardA 10 mm thick plate is rolled to 7 mm thick in a rolling mill using 1000 mm diameter rigid rolls. The neutral point is located at an angle of 0.3 times the bite angle from the exit. What will be the thickness of the plate at the neutral point.arrow_forward
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