Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 18, Problem 40SDP
To determine
Pyrex cookware displays a unique phenomenon: it functions well for a large number of cycles and then shatters into many pieces. Investigate this phenomenon, list the probable
causes, and discuss the manufacturing considerations that may alleviate or contribute to such failures.
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Can someone please help me to answer the following question completely. PLEASE AND THANK YOU!!!
Question 6
During an extrusion process, a chromium billet at a temperature of 1300°C,
need to be extruded from a billet diameter of 13 mm to a final diameter of
0.35 mm. An extrusion die are required to withstand the temperature and
forces occurring during the process.
6.1
Which ceramic material will you suggest for this application? Provide reasons
for your selection.
6.2
If the ceramic material, selected in Question 6.1 have an UTS. = 915 MPa,
porosity of 16 % and n = 4, calculate the tensile strength and elastic modulus
of the ceramic at room temperature.
Ceramics are much stronger in compression rather than indentation explain why?
Chapter 18 Solutions
Manufacturing Engineering & Technology
Ch. 18 - Outline the steps involved in processing (a)...Ch. 18 - List and describe the functions of additives in...Ch. 18 - Prob. 3RQCh. 18 - Prob. 4RQCh. 18 - Prob. 5RQCh. 18 - Prob. 6RQCh. 18 - Prob. 7RQCh. 18 - Describe the methods by which sheet glass is made.Ch. 18 - Prob. 9RQCh. 18 - Prob. 10RQ
Ch. 18 - Prob. 11RQCh. 18 - Prob. 12RQCh. 18 - Prob. 13RQCh. 18 - Prob. 14RQCh. 18 - Prob. 15RQCh. 18 - Prob. 16RQCh. 18 - Prob. 17RQCh. 18 - Prob. 18QLPCh. 18 - Describe the differences and similarities in...Ch. 18 - Describe the differences and similarities in...Ch. 18 - Prob. 21QLPCh. 18 - Prob. 22QLPCh. 18 - Prob. 23QLPCh. 18 - Are any of the processes used for making discrete...Ch. 18 - Prob. 25QLPCh. 18 - Explain the phenomenon of static fatigue and how...Ch. 18 - Describe and explain the differences in the manner...Ch. 18 - Is there any flash that develops in slip casting?...Ch. 18 - Prob. 29QLPCh. 18 - Using Example 18.1, calculate (a) the porosity of...Ch. 18 - Prob. 31QTPCh. 18 - List similarities and differences between the...Ch. 18 - Prob. 34SDPCh. 18 - Prob. 35SDPCh. 18 - Prob. 36SDPCh. 18 - Prob. 37SDPCh. 18 - Prob. 38SDPCh. 18 - Prob. 39SDPCh. 18 - Prob. 40SDPCh. 18 - Describe your thoughts on the processes that can...Ch. 18 - Prob. 43SDP
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- Only 4arrow_forwardThe hull of the space shuttle consists of ceramic tiles bonded to an aluminium skin. Discussthe design requirements of the shuttle hull that led to the use of this combination of materials.Evaluate the major problems the designers and manufactures face while producing the hull of the space shuttlearrow_forwardEach production process has certain potentials as well as certain limitations. You will need to identify and explain three main limitations and three main advantages of current production methods for metals and ceramics. Critically discuss your suggestions for future improvement.arrow_forward
- Please provide Handwritten answerarrow_forwardWhen a failure data set for a ceramic material processed in a certain facility is analyzed, it is found that the characteristic strength is 327 MPa and the Weibull modulus is 8.75. A nominally identical batch of material processed in a different facility is also tested and found to have essentially the same characteristic strength, but the Weibull modulus is 6.25. At what stress level is the probability of failure equal to 50% for each set of material? What initial conclusion might you draw about the quality control procedures at the two facilities?arrow_forwardExplain and discuss briefly: (1) Whether a larger fracture toughness is associated with an additively manufactured Fe- 0.6wt%C product that is fast cooled after the additive manufacturing OR an additively manufactured Fe-0.6wt%C product that is slowly cooled after the additive manufacturing. (2) Is there any residual stress in the first product? What is the reason? How to reduce this residual stress in the product?arrow_forward
- Which of the following processes are the plastic forming methods used in the shaping of traditional ceramics (three correct answers): Odry pressing O extrusion O jangling O jiggering O jolleying Oslip casting O spinningarrow_forwardWould you suggest conducting Rockwell-Type hardness tests on ceramic or materials? Why or why not? polymericarrow_forward1. Explain the storage and loss modulus of viscoelastic materials in your own words. 2. Show that phase lag is equal to when considering purely viscous materials. Hint: Use Equations 6.1 and 6.2 provided in the introduction along with the strain rate question = (n) is the viscosity and represents the measurement of resistance to deformation with respect to time).arrow_forward
- Why some automotive components are made of ceramics? Give as many reasons as possible.arrow_forwardQ What is the difference between the Glass, Ceramic and Metal in terms of Plasticity?arrow_forwardEstimate the critical stress of the surface flaw in a ceramic whose Young's modulus and surface energy are 70 GPa and 0.24 erg/m2, respectively. Assume the propagation of a surface crack of length 0.03 mm.arrow_forward
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