EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 14, Problem 50SDP
List the advantages and disadvantages in using a lubricant in forging operations.
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Please can you help with ten attatched question?
An AISI 1018 steel ball with 1.100-in diameter is used as a roller between a flat plate
made from 2024 T3 aluminum and a flat table surface made from ASTM No. 30 gray
cast iron. Determine the maximum amount of weight that can be stacked on the
aluminum plate without exceeding a maximum shear stress of 19.00 kpsi in any of the
three pieces. Assume the figure given below, which is based on a typical Poisson's
ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress
occurs for these materials.
1.0
0.8
Ratio of stress to Pmax
0.4
90
0.6
στ
Tmax
0.2
0.5a
a
1.5a
2a
2.5a
За
Distance from contact surface
The maximum amount of weight that can be stacked on the aluminum plate is
lbf.
A carbon steel ball with 27.00-mm diameter is pressed together with an aluminum ball
with a 36.00-mm diameter by a force of 11.00 N. Determine the maximum shear
stress and the depth at which it will occur for the aluminum ball. Assume the figure
given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate
the depth at which the maximum shear stress occurs for these materials.
1.0
0.8
Ratio of stress to Pma
9 0.6
στ
24
0.4
Tmax
0.2
0
0.5a
a
1.5a
Z
2a
2.5a
За
Distance from contact surface
The maximum shear stress is determined to be
MPa.
The depth in the aluminum ball at which the maximum shear stress will occur is
determined to be [
mm.
Chapter 14 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 14 - What is the difference between cold, warm, and hot...Ch. 14 - Explain the difference between open-die and...Ch. 14 - Explain the difference between fullering, edging,...Ch. 14 - What is flash? What is its function?Ch. 14 - Why is the intermediate shape of a part important...Ch. 14 - Describe the features of a typical forging die.Ch. 14 - Explain what is meant by load limited, energy...Ch. 14 - What type of parts can be produced by rotary...Ch. 14 - Why is hubbing an attractive alternative to...Ch. 14 - What is the difference between piercing and...
Ch. 14 - What is a hammer? What are the different kinds of...Ch. 14 - Why is there barreling in upsetting?Ch. 14 - What are the advantages and disadvantages of...Ch. 14 - Why are draft angles required in forging dies?Ch. 14 - Is a mandrel needed in swaging?Ch. 14 - Describe and explain the factors that influence...Ch. 14 - How can you tell whether a certain part is forged...Ch. 14 - Identify casting design rules, described in...Ch. 14 - Describe the factors involved in precision...Ch. 14 - Why is control of the volume of the blank...Ch. 14 - Why are there so many types of forging machines...Ch. 14 - What are the advantages and limitations of cogging...Ch. 14 - What are the advantages and limitations of using...Ch. 14 - Review Fig. 14.6e and explain why internal draft...Ch. 14 - Comment on your observations regarding the...Ch. 14 - Describe your observations concerning the control...Ch. 14 - Prob. 27QLPCh. 14 - Describe the difficulties involved in defining the...Ch. 14 - Describe the advantages of servo presses for...Ch. 14 - List the general recommendations you would make...Ch. 14 - Which would you recommend, (a) hot forging and...Ch. 14 - Take two solid, cylindrical specimens of equal...Ch. 14 - Calculate the room-temperature forging force for a...Ch. 14 - Using Eq. (14.2), estimate the forging force for...Ch. 14 - To what thickness can a solid cylinder of 1020...Ch. 14 - In Example 14.1, calculate the forging force,...Ch. 14 - Using Eq. (14.1), make a plot of the forging...Ch. 14 - How would you go about estimating the punch force...Ch. 14 - A mechanical press is powered by a 30-hp motor and...Ch. 14 - A solid cylindrical specimen, made of a perfectly...Ch. 14 - Devise an experimental method whereby you can...Ch. 14 - Assume that you represent the forging industry and...Ch. 14 - Figure P14.44 shows a round impression-die forging...Ch. 14 - Prob. 45SDPCh. 14 - Prob. 46SDPCh. 14 - Review the sequence of operations in the...Ch. 14 - Prob. 48SDPCh. 14 - Discuss the possible environmental concerns...Ch. 14 - List the advantages and disadvantages in using a...
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- Show all work pleasearrow_forwardDraw top, side, front view With pen(cil) and paper Multi view drawing and handwriting all of itarrow_forwardA wheel of diameter 150.0 mm and width 37.00 mm carrying a load 2.200 kN rolls on a flat rail. Take the wheel material as steel and the rail material as cast iron. Assume the figure given, which is based on a Poisson's ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress occurs for these materials. At this critical depth, calculate the Hertzian stresses σr, σy, σz, and Tmax for the wheel. 1.0 0.8 0, т Ratio of stress to Pmax 0.4 0.6 90 69 0.2 0.5b b 1.5b Tmax 2b Distance from contact surface The Hertizian stresses are as follows: 02 = or = -23.8 psi for the wheel =| necessary.) σy for the wheel =| MPa σz for the wheel = MPa V4 for the wheel = | MPa 2.5b ཡི 3b MPa (Include a minus sign ifarrow_forward
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