EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 11, Problem 61SDP
In Fig. II.1b the gemstones have been cast in place. Design a ring with a means of securing a gemstone in the wax pattern, such that it will remain in the mold as the wax is being melted. Could such an approach be used in lost-foam casting?
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2. What do the various elements that comprise the gating system? what are the
pouring basin in a sand casting?
3. Explain why a sprue should be tapered?
4. What are the disadvantages of die casting?
5. Explain the various kinds of patterns in use. What are the allowances provided
How do the patterns differ from the casting required?
6. Define Expendable-mold, Expendable-pattern Casting Processes
EX.3//A cylindrical riser must be designed for a sand-casting mold. The casting itself
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observations have indicated that the total solidification time (TTs) for this casting
=1.6 min. The cylinder for the riser will have a diameter-to-height ratio=1.0.
Determine the dimensions of the riser so that its TTS
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Chapter 11 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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- 4) List the passageway (gating system) elements in sand casting moulds and show them with drawing? Draw the stress-strain curve and gives the stress and strain equations for both Engineering and True stress-strainarrow_forward3) What are the means of elastic and plastic deformations? List the passageway (gating system) elements in sand casting moulds and show them with drawing?arrow_forward4. Riser (a) What is the purpose of a riser in sand casting? (b) What are the design parameters for a riser, and what are the design constraints that you need to satisfy given your answer in (a)? (c). Assuming you are using a sand casting process, use an example to show the appropriate relationships between the design parameters for your riser that result in the longest solidification time.arrow_forward
- Why Venting holes and passageways must be built in die casting and not in sand casting? Why the cost of products reduce when increase the quantity? Why the actual size and shape of the cavity must be slightly oversized the product?arrow_forwardI am in a hurry, I need the answer as soon as possible, please help.arrow_forwardIn turbine blade casting, how is a single-crystal structure achieved? Select one or more: a. By using a curving coil-like channel in the casting mould b. By removing grain boundaries by hot working and recrystallisation c. By careful control of the temperatures of the mould d. By introducing impurities into the molten alloy in the mouldarrow_forward
- Doarrow_forwardWhat is a pattern? What are the consideration necessary while designing pattern in casting?arrow_forwardDescribe the die casting process in detail. Use neat sketches for clarity. Differentiate clearly between hot-chamber die casting and cold-chamber die casting processes. What is the difference between true centrifugal and semi-centrifugal casting? Describe the centrifugal casting process in detail. Use neat sketches to elaborate your description.arrow_forward
- Parvinbhaiarrow_forwarda riser in the shape of a sphere is to be designed for a sand casting mold. the casting is a rectangular plate, with length 200mm, width 100mm, and thickness 18mm. if the total solidification time of the casting itself is known to be 3.5 mm, determine the diameter of the riser so that it will take 25% longer for the riser to solidify. assume a value of 2 for ‘n’ m( the exponent in chvorinov’s rule). know the volume and surface area of a sphere.arrow_forwardwhere are the die cores placed in die casting?arrow_forward
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