EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 11, Problem 51SDP
Describe the procedures that would be involved in making a large outdoor bronze statue. Which casting process(es) would be suitable? Why?
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2. What are the general defects found in casting processes? Name and briefly describe two.
3. Casting
(a)
You want to make one bronze casting of your face, life size, and hollow. How would you do
this?
(b) As you fill the mold, what two parameters of the sand casting operation effect the hydrostatic
pressure in the mold cavity. What does this pressure determine?
Q3)) Answer the following briefly:
A) What are the main advantages and disadvantages of Sand Casting and Die Casting?
B) What is the different between the sand casting open mold and sand casting closed
mold.
C) What is the mean of the Gating system and what its parts, explain with drawing?
D) What is the benift of Riser in sand casting?
E) How can evacuated the hot gases formed by reactions of the molten metal in sand
casting?
F) How can evacuated the hot gases formed by reactions of the molten metal in die
casting?
G) What is the cooling curve, expain with drawing the curve?
H) Explain briefly the mechanism of hot-chamber machine in die casting process?
I) Explain briefly the mechanism of Cold-chamber machine in die casting process?
O
Chapter 11 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 11 - Describe the differences between expendable and...Ch. 11 - Name the important factors in selecting sand for...Ch. 11 - What are the major types of sand molds? What are...Ch. 11 - List important considerations when selecting...Ch. 11 - What is the function of a core?Ch. 11 - What is the difference between sand-mold and...Ch. 11 - What are composite molds? Why are they used?Ch. 11 - Describe the features of plaster-mold casting.Ch. 11 - Name the type of materials typically used for...Ch. 11 - What are the advantages of pressure casting over...
Ch. 11 - List the advantages and limitations of die...Ch. 11 - What is the purpose of a riser? What is a blind...Ch. 11 - Explain the purpose of a vent and a runner in a...Ch. 11 - How are shell molds produced?Ch. 11 - What keeps the mold together in vacuum casting?Ch. 11 - What is squeeze casting? What are its advantages?Ch. 11 - What are the advantages of the lost-foam casting...Ch. 11 - Prob. 18RQCh. 11 - What are the reasons for the large variety of...Ch. 11 - Why are risers not as useful in die casting as...Ch. 11 - Describe the drawbacks to having a riser that is...Ch. 11 - Why can blind risers be smaller than open-top...Ch. 11 - Why does die casting produce the smallest cast...Ch. 11 - Why is the investment-casting process capable of...Ch. 11 - What differences, if any, would you expect in the...Ch. 11 - Recently, cores for sand casting have been...Ch. 11 - Would you recommend preheating the molds used in...Ch. 11 - Give reasons for, and examples of, using die...Ch. 11 - Referring to Fig. 11.3, do you think it is...Ch. 11 - Explain why squeeze casting produces parts with...Ch. 11 - How are the individual wax patterns attached on a...Ch. 11 - Describe the measures that you would take to...Ch. 11 - You have seen that, even though die casting...Ch. 11 - How are hollow parts with various cavities made by...Ch. 11 - It was stated that the strength-to-weight ratio of...Ch. 11 - How are risers and sprues placed in sand molds?...Ch. 11 - In shell-mold casting, the curing process is...Ch. 11 - Why does the die-casting machine shown in Fig....Ch. 11 - Prob. 39QLPCh. 11 - What are the benefits to heating the mold in...Ch. 11 - The slushy state of alloys refers to that state...Ch. 11 - Can a chaplet also act as a chill? Explain.Ch. 11 - Rank the casting processes described in this...Ch. 11 - Estimate the clamping force for a die-casting...Ch. 11 - In sand casting, it is important that the...Ch. 11 - If an acceleration of 100 g is necessary to...Ch. 11 - A jeweler wishes to produce 24 gold rings in one...Ch. 11 - Describe the procedures that would be involved in...Ch. 11 - The optimum shape of a riser is spherical to...Ch. 11 - Sketch and describe a casting line consisting of...Ch. 11 - Outline the casting processes that would be most...Ch. 11 - Make a list of the mold and die materials used in...Ch. 11 - Write a brief paper on the permeability of molds...Ch. 11 - Light metals commonly are cast in vulcanized...Ch. 11 - It sometimes is desirable to cool metals more...Ch. 11 - The part shown in Fig. P11.59 is a hemispherical...Ch. 11 - Porosity that has developed in the boss of a...Ch. 11 - In Fig. II.1b the gemstones have been cast in...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Describe the die casting process in detail. Use neat sketches for clarity. Differentiate clearly between hot-chamber die casting and cold-chamber die casting processes. What is the difference between true centrifugal and semi-centrifugal casting? Describe the centrifugal casting process in detail. Use neat sketches to elaborate your description.arrow_forwardE) How can evacuated the hot gases formed by reactions of the molten metal in sand casting? F) How can evacuated the hot gases formed by reactions of the molten metal in die casting? G) What is the cooling curve, expain with drawing the curve? H) Explain briefly the mechanism of hot-chamber machine in die casting process? I) Explain briefly the mechanism of Cold-chamber machine in die casting process?arrow_forwardYou were required to make 1000 simple small parts in aluminum. Would using a permanent mold be less expensive per part then preparing 1000 sand molds explain?arrow_forward
- Manufacturing Processesarrow_forwardDescribe the stages involved in the contraction of metals during casting.(a) Contraction of the molten metals as it cools prior to its solidification.(b) Contraction of the metal during phase change from liquid to solid.(c) Contraction of the solidified metals as its temperature drops to ambient temperature.(d) All of above.(e) None of above.2. What kinds of defects in castings?(a) Hot tear.(b) Surface scar.(c) Plastic deformation.(d) Ductile flow.3. How does porosity have detrimental effects on the mechanical and physical properties ofcastings?(a) Pores in castings are resulted from internal discontinuities when that are prone topropagate under external stresses.(b) The toughness of a material will decrease as a result of porosity.(c) Physical properties, such as thermal and electrical conductivity, also be adverselyaffected by porosity.(d) Pores increase the strength and elastic modulus.(e) Porosity increases both the thermal and electrical conductivity4. Thermosetting plastics can…arrow_forward(1) In sand casting, the volumetric size of the pattern is: (a) bigger than, (b) the same as, or (c) smaller than the cast part (2) Machining processes include which of the following (two correct answers): (a) casting, (b) drilling, (c) extrusion, (d) forging, (e) shaping, (f), and painting? (3) Aluminum sections used for making metal doors and windows are made by which process: (a) Rolling, (b) welding, (c) extrusion, (d) turning. (4) The average flow stress is the flow stress multiplied by which of the following factors: (a) n, (b) (1-n), (c) 1/n, or (d) 1/(1+n), where n is the strain hardening exponent? (5) The strength of a brazed joint is typically (a) equal to, (b) stronger than, or (c) weaker than soldered joint? (6) Thread cutting operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e shaper?arrow_forward
- what effects does casting have on material propertiesarrow_forwardIllustrate and describe any of the casting methods of metals.arrow_forwarda riser in the shape of a sphere is to be designed for a sand casting mold. the casting is a rectangular plate, with length 200mm, width 100mm, and thickness 18mm. if the total solidification time of the casting itself is known to be 3.5 mm, determine the diameter of the riser so that it will take 25% longer for the riser to solidify. assume a value of 2 for ‘n’ m( the exponent in chvorinov’s rule). know the volume and surface area of a sphere.arrow_forward
- Draw TWO (2) casting processes that would be most suitable for making a gold andjewellery.arrow_forwardq4arrow_forwardState the steps that must be taken to correct the following casting defects: 1. Formation of discontinuity in the casting.- 2. Cast surface consisting of a mixture of sand and metal. 3. Casting with balloon-shaped gas cavity near the surface. 4. Formation of hot tearing in expandable and permanent mold casungs. 5. Metal splatters during pouring and solid globules form and become entrapped in casting.arrow_forward
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Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license