EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 12, Problem 1RQ
Why are steels more difficult to cast than cast irons?
Expert Solution & Answer
To determine
Why are steels more difficult to cast than cast irons?
Explanation of Solution
The steels melt at high temperatures (1650C). It also helps in the reactions of steels with oxygen in high intensity during melting and pouring of metal.
At times, the fluidity of molten steel is not good enough to be casted. Because there is increased amount of Silicon present in Cast Iron, its fluidity is more than that of Steel. But in some of the steels, increased amount of silicon is present.
The defect “MISRUN” comes into scene due to low fluidity. This is actually the drawback of a material to completely fill the Sand Casting Mold.
Hence, steel is difficult to cast than cast iron.
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Students have asked these similar questions
Given answers to be: i) 14.65 kN; 6.16 kN; 8.46 kN ii) 8.63 kN; 9.88 kN iii) Bearing 6315 for B1 & B2, or Bearing 6215 for B1
(b)
A steel 'hot rolled structural hollow section' column of length 5.75 m, has
the cross-section shown in Figure Q.5(b) and supports a load of 750 kN.
During service, it is subjected to axial compression loading where one end
of the column is effectively restrained in position and direction (fixed) and
the other is effectively held in position but not in direction (pinned).
i)
Given that the steel has a design strength of 275 MN/m², determine
the load factor for the structural member based upon the BS5950
design approach using Datasheet Q.5(b).
[11]
ii)
Determine the axial load that can be supported by the column
using the Rankine-Gordon formula, given that the yield strength of
the material is 280 MN/m² and the constant *a* is 1/30000.
[6]
300
600
2-300 mm
wide x 5 mm
thick plates.
Figure Q.5(b)
L=5.75m
Pinned
Fixed
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Chapter 12 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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