EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 12, Problem 10RQ
What is the difference between machining allowance and dimensional tolerance?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
Estimate the manufacturing cost for a simple machined component: a. Compare the costs for manufacturing volumes of 1, 10, 100, 1000, and 10,000 pieces with an intermediate tolerance and surface finish. Explain why there is a great change between 1 and 10 and a small change between 1000 and 10,000 pieces. b. Compare the costs for fit, intermediate, and rough tolerances with a volume of 100 pieces. c. Compare the costs of manufacturing the component out of various materials.
2. The following data was obtained from an orthogonal cutting test:
Rake angle = 20°
Cutting speed = 100 m/min
Chip length before cutting = 29.4 mm
Chip length after cutting = 12.9 mm
Vertical cutting force
1050 N
Horizontal cutting force = 630 N
Using Merchant's analysis, calculate
(a) resultant force
(c) friction force and friction angle
(b) shear plane angle
(d) total work done
METAL CUTTING
Chapter 12 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
Additional Engineering Textbook Solutions
Find more solutions based on key concepts
Comprehension Check 7-14
The power absorbed by a resistor can be given by P = I2R, where P is power in units of...
Thinking Like an Engineer: An Active Learning Approach (3rd Edition)
19.8 Calculate the allowable tensile load for the connection shown. The plates are ASTM A36 steel and the weld ...
Applied Statics and Strength of Materials (6th Edition)
Consider a subsonic compressible flow in cartesian coordinates where the velocity potential is given by (x,y)=V...
Fundamentals of Aerodynamics
Describe the structural changes that take place when a plain-carbon eutectoid steel is slowly cooled from the a...
Foundations of Materials Science and Engineering
17–1C A high-speed aircraft is cruising in still air. How does the temperature of air at the nose of the aircra...
Thermodynamics: An Engineering Approach
What is the importance of modeling in engineering? How are the mathematical models for engineering processes pr...
Heat and Mass Transfer: Fundamentals and Applications
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- I need the answer as soon as possiblearrow_forwardMENG364 MANUFACTURING TECHNOLOGY 1-Please Put the letter as it is and I will put the student number later 2- Please have to give me the final answer without rounding and with digit number at least 3 digit number should be include and dont forget the Unit 3- please solve the question very quicklyarrow_forwardIndicate the following technical tolerance requirements in Fig.3. a) The diameter of the middle cylinder is Odh7, use Envelope requirement; b) Cylindricity tolerance of d is 0.009mm, straightness of axis of od is $0.012mm; c) Total run-out tolerance of right end surfaces related to axis of Pd is 0.01 mm; d) The surface of od cylinder is obtained by the method of removing material, and the maximum allowable value of Rz is 0.4µm. All surfaces are obtained by the method of removing material, and all the roughness Ra allowable value is 6.4 pm.arrow_forward
- Clean solutionarrow_forwardA process engineer is trying to improve the life of a cutting tool. He has run a 23 experiment using (1) cutting speed, (2) metal hardness, (3) and cutting angle as the factors. The data from the 2 replicates are shown below. (a) Do any of the 3 factors affect tool life? (b)what combination of the factor levels produces the longest tool life? (c) Is there a combination of cutting speed and cutting angle that always gives good results regardless of metal hardness? Replicate Run I II (1) 221 311 a 325 435 b 354 348 ab 552 472 c 440 453 ac 406 377 bc 605 500 abc 392 419arrow_forwardDear Tutor please help me pleasearrow_forward
- Based on the following specification (Figure: 12), state whether the measured component would be accepted or rejected. Please give the reasons for your decision.arrow_forwardThe tool signature of a single point cutting tool in ORS system is 10° – 15° – 20° – 15° – 30° – 60° – 0 mm. Assume reasonable length of the tool, cross-sectional area, shank length and other dimensions if required. (a) Draw an isometric view (in scale) of the single point cutting tool. (b) Show all the angles clearly in sectional views.arrow_forwardQ1:- Put a mark of True or false for below:- (a):- The milling cutting tool has a single cutting edge? (b):- At the break-even point, the total revenue equals the total cost? (c):- The right-hand rule is used to define machine axes? (d):- Design error is a simple mistake? (e):- The quality of products is poor in mass production? (f):- Allowances must be left before turning? (g):- Up-ward milling is better than down-ward milling?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Types of Manufacturing Process | Manufacturing Processes; Author: Magic Marks;https://www.youtube.com/watch?v=koULXptaBTs;License: Standard Youtube License