You have an upstream department that feeds two downstream packing departments: Pack Singles and Pack Multis. Those Packing departments feed a Shipping department that loads the outbound truck. 40% of your Pick volume goes to Pack Singles and has a packing rate 171 units per labor hour. 70% of the Pick volume goes to Pack multis and has a pack rate rate of 266 units per labor hour.  Your pickers pick both single and multis items all day at an overall average rate of 114 units per labor hour. All units process go through the ship process at a rate of 570 units per hour. If you have 102 people and must pack 47,880 ints in pack multis over a 10 hour shift, fill out table below: Department % Volume Rate Daily volume Number of people Pick         Pack single       12 Pack multus         Ship

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Please ignore diagram in the picture. The focus is on filling out the table based on information provided in bold text. 

You have an upstream department that feeds two downstream packing departments: Pack Singles and Pack Multis. Those Packing departments feed a Shipping department that loads the outbound truck. 40% of your Pick volume goes to Pack Singles and has a packing rate 171 units per labor hour. 70% of the Pick volume goes to Pack multis and has a pack rate rate of 266 units per labor hour. 

Your pickers pick both single and multis items all day at an overall average rate of 114 units per labor hour. All units process go through the ship process at a rate of 570 units per hour. If you have 102 people and must pack 47,880 ints in pack multis over a 10 hour shift, fill out table below:

Department % Volume Rate Daily volume Number of people
Pick        
Pack single       12
Pack multus        
Ship        

 

### Warehouse Operations and Labor Allocation

**Overview:**
You manage an upstream Picking department that supplies two Packing departments: Pack Singles and Pack Multis. These departments then feed into a Shipping department responsible for loading the trucks.

**Process Flow:**
- **Picking** → **Pack Singles** and **Pack Multis** → **Shipping**

**Picking Department:**
- 30% of the Pick volume goes to Pack Singles, with a packing rate of 171 units per hour (uph).
- 70% of the Pick volume goes to Pack Multis, with a packing rate of 266 uph.

**Performance Metrics:**
- Your pickers handle both Single and Multi items throughout the day at an average rate of 114 units per labor hour.
- All packed items are processed by the Shipping department at a rate of 570 uph.

**Task Requirements:**
- You have a workforce of 102 people across all four departments.
- A minimum of 47,880 units must be packed in Pack Multis to meet customer promises.

**Labor Allocation Challenge:**
- The shift Ops manager allocated labor for the Pack Singles but was interrupted. Your task is to allocate the remaining labor to balance the workflow, working a 10-hour shift with no breaks or lunches.

**Labor Allocation Table:**

| Department   | % of volume | Rate (uph) | Daily Volume | People |
|--------------|-------------|------------|--------------|--------|
| Pick         |             |            |              | 12     |
| Pack Singles |             | 171        |              |        |
| Pack Multis  |             | 266        |              |        |
| Ship         |             | 570        |              |        |

Your responsibility is to fill in the table with the appropriate values to ensure the workflow is balanced and targets are met.
Transcribed Image Text:### Warehouse Operations and Labor Allocation **Overview:** You manage an upstream Picking department that supplies two Packing departments: Pack Singles and Pack Multis. These departments then feed into a Shipping department responsible for loading the trucks. **Process Flow:** - **Picking** → **Pack Singles** and **Pack Multis** → **Shipping** **Picking Department:** - 30% of the Pick volume goes to Pack Singles, with a packing rate of 171 units per hour (uph). - 70% of the Pick volume goes to Pack Multis, with a packing rate of 266 uph. **Performance Metrics:** - Your pickers handle both Single and Multi items throughout the day at an average rate of 114 units per labor hour. - All packed items are processed by the Shipping department at a rate of 570 uph. **Task Requirements:** - You have a workforce of 102 people across all four departments. - A minimum of 47,880 units must be packed in Pack Multis to meet customer promises. **Labor Allocation Challenge:** - The shift Ops manager allocated labor for the Pack Singles but was interrupted. Your task is to allocate the remaining labor to balance the workflow, working a 10-hour shift with no breaks or lunches. **Labor Allocation Table:** | Department | % of volume | Rate (uph) | Daily Volume | People | |--------------|-------------|------------|--------------|--------| | Pick | | | | 12 | | Pack Singles | | 171 | | | | Pack Multis | | 266 | | | | Ship | | 570 | | | Your responsibility is to fill in the table with the appropriate values to ensure the workflow is balanced and targets are met.
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