Operation A SU LOT 1 LOT 2 ||| Transit Time SU LOT I LOT 2 Operation B FIGURE 6.8 Operation overlapping.

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
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An order for 100 of a product is processed on operation A and operation B. The setup
time on A is 50 minutes, and the run time per piece is 9 minutes. The setup time on
B is 30 minutes, and the run time is 6 minutes per piece. It takes 20 minutes to move
a lot between A and B. Since this is a rush order, it is given top priority (president’s
edict) and is run as soon as it arrives at either workstation.
It is decided to overlap the two operations and to split the lot of 100 into two lots
of 60 and 40. When the first lot is finished on operation A, it is moved to operation B
where it is set up and run. Meanwhile, operation A completes the balance of the 100
units (40) and sends the units over to operation B. These 40 units should arrive as
operation B is completing the first batch of 60; thus, operation B can continue without
interruption until all 100 are completed.
a. Calculate the total manufacturing lead time for operation A and for B without
overlapping.
b. Calculate the manufacturing lead time if the operations are overlapped. How much
time is saved?

Operation A
SU
LOT 1
LOT 2
|||
Transit Time
SU
LOT I
LOT 2
Operation B
FIGURE 6.8 Operation overlapping.
Transcribed Image Text:Operation A SU LOT 1 LOT 2 ||| Transit Time SU LOT I LOT 2 Operation B FIGURE 6.8 Operation overlapping.
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