aureth131

pdf

School

Skills Institute Australia - Adelaide *

*We aren’t endorsed by this school

Course

131

Subject

Mechanical Engineering

Date

Jan 9, 2024

Type

pdf

Pages

13

Uploaded by BaronOxideGerbil39

Report
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skills AURETR131 DIAGNOSE AND REPAIR IGNITION SYSTEMS ASSESSMENT 2 - SHORT ANSWER QUESTIONS FEEDBACK COVER SHEET STUDENT NAME STUDENT ID ASSESSOR NAME | Ken Hilson EVIDENCE COLLECTED BENCHMARK REQUIREMENTS MET 15t Attempt | 2" Attempt | 3" Attempt e Answers to Knowledge Questions 0 0 B B 1O Satisfactory | [Satisfactory | [1Satisfactory OUTCOME [JNot [0 Not [ONot Satisfactory Satisfactory Satisfactory DATE [ 120 /[ 120 /I 120 ASSESSOR INITIAL ‘FEEDBACK TO STUDENT ] " ASSESSOR FI’:J\'IE_ of EIGNATURE OUTCOME | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F [Version: 1.2 [Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 1 of 13
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Student Guide for Written Knowledge Assessment Overview of This is a written assessment task you will be assessed on your knowledge of Assessment diagnosing and repairing ignition systems. The topics that will be covered in the assessment are: 1. Prepare to diagnose and repair ignition system 2. Diagnose ignition system 3. Repair ignition system 4. Complete work processes This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. ¢ Read the assessment carefully before commencing. e Your Assessor will use the assessment criteria in this document and will provide feedback / comment. e You MUST answer all the questions in the assessment tasks in your own words. o This is an “Open Book” assessment, and students can use the resources listed in the “Resources Required” section below. Task/s to be To complete the written assessments, you will need to answer 95 _questions in total. assessed Assessment 1 Quiz Questions will be completed using your Canvas account. The assessment has 68 questions comprising of Multiple Choice, True and False and Fill-in the Gap questions Assessment 2 Short Answer Questions will be completed using this document and has 27 Short Answer questions Time allowed On average, Assessment 1 Quiz Questions and Assessment 2 Short Answer Questions should take 4 6 hours to complete Location This theory assessment will be completed in a classroom under the supervision of a trainer/assessor. Decision making rules To receive a ‘satisfactory’ outcome for this assessment, students MUST successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot achieve a minimum of 100% you will not have satisfactorily completed this assessment Your assessor will be looking for the following in this assessment task: - e Methods to locate and interpret information required to diagnose and repair ignition systems, including: o Information provided by customers and supervisors o Manufacturer specifications and procedures or equivalent documentation e Workplace information required to diagnose and repair ignition systems, including: o Establishing serviceability of tools and equipment o Documentation procedures o Housekeeping procedures, including: - Examination of tools and equipment - Storage of equipment - Identification, tagging and isolation of faulty equipment - Disposal of excess materials - Recycling procedures | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 2 of 13
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Workplace health and safety (WHS) requirements relating to dlagnosmg and repairing ignition systems, including procedures for: o Using specialised tools and equipment, including multimeters, scan tools and oscilloscope o Using appropriate personal protective equipment (PPE) o Identifying hazards and controlling risks associated with: - Working on high voltage ignition systems - Wearing jewellery while working around high current wiring systems Environmental requirements relating to diagnosing and repairing ignition systems Diagnostic testing procedures for ignition systems, including: o Using diagnostic flow charts o Testing electrical systems, including procedures for: - Accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring - Checking resistance, current flow and voltage drop of ignition system circuits - Testing ignition coils o Using oscilloscopes, including interpreting ignition system primary and secondary waveforms Repair procedures for ignition systems, including: o Removing and replacing faulty or damaged components Post-repair testing procedures for ignition systems, including static and dynamic performance tests of ignition systems Operating principles of ignition systems and associated components, including: o Generating principles, including faraday’s law and inducing an electromotive force (EMF) Key features of ignition systems and components, including: o lIgnition coils, including: - Internal component function and operation: primary windings, iron core and secondary windings - Electromagnetic induction in the coil - Spark plugs: identification, thread size, reach, heat range, resistance-type plugs, and type and number of earth electrodes Ignition leads - Firing order o Electronic ignition systems, including: - Pulse generator systems: stator and rotor units, ignition control units, current limiting and dwell control - Hall effect systems: hall effect device, and permanent magnet and signal waveform - Optical ignition systems: light emitting diodes (LEDs), rotating disc and optical electronic semiconductors -~ Coil on plug ignition systems | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 3 of 13
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Assessment Competency is to be assessed in the workplace or a simulated environment that conditions accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the ignition systems that they have worked on, e.g., repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. The following resources MUST be made available: e Automotive repair workplace or simulated workplace o Workplace instructions e Manufacturer ignition system specifications e Two [2] different vehicles, vessels or machinery with ignition system faults e Diagnostic equipment for ignition systems, including: o Multimeter o Scan tool o Oscilloscope e Tools, equipment and materials appropriate for repairing vehicle, vessel or machinery ignition systems. Assessors of this unit MUST satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards. Resources Learning Resources available to students include: required e Automotive Technology (A System Approach) 7th Edition Chapters 2, 5, 6, 7,24, 25, 26 & 27 o Websites e Trainer Handouts Results/Re- o The Assessor will grade the assessment and record the result on the front assessment page of this document. (S) Satisfactory if all questions are correct and (NS) Not Satisfactory if any questions are left incorrect. e Feedback will be provided on either result. e Where a student receives a ‘NS Not Satisfactory’ result, the assessor will discuss the questions that are incorrect, and an opportunity given for re- assessment. e Students are provided with 3 attempts for the knowledge questions. Reasonable If the participant is unable to undertake the written assessment as designed, an Adjustment interview (verbal questioning) may be used as an altemate approach. | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 4 of 13
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Assessment 1 Questioning Written Assessment Q1. What four [4] important items of personal safety equipment (PPE) are worn when diagnosing and repairing ignition systems? 1. Skin protection 2. Safety glasses 3. Safety boots 4. Gloves Q2. To prevent personal injury or damage to the vehicle, you should always take the necessary precautions before working on or around a vehicle’s electrical system. You should disconnect the battery before disconnecting any electrical wire or component. Why? When disconnecting the battery, there is no short circuit that could damage any electronic system or even cause injury. Q3. Regardless of the type, all modern ignition systems are designed to perform the same functions. Explain what that is? A low voltage current from the battery flows through the primary windings of the ignition coil and back to the battery. This cycle generates a field around the coil | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 |Approved on: 18 Jul 2022 [ Review Date: 18 Jul 2027 | Page 5 of 13 |
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skills ralia Q4. What is the function of the ignition coil(s)? The function of the ignition coil is to generate a high voltage to produce a spark at the spark plug Q5. Explain what the spark plug does in the ignition system? conducts the high voltage previously generated in the system to carry out the combustion necessary for engine operation Q6. Spark plug cables, or ignition cables, make up the secondary wiring, but what is their job in the ignition system? connect a coil to the spark plugs and transport the energy generated by the system to the spark plugs Q7. Describe the principle of “Faraday’s Law”? Faraday's law says that the faster the magnetic field changes, the greater the voltage in the circuit. | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 6 of 13
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Q8. Anignition coil uses these principles and has two coils of wire wrapped around an iron or steel core. An iron or steel core is used because? The ignition coils use the magnetos to increase the voltage that passes through it and sends it to the spark plugs. Q9. What happens when the low-voltage current flow in the coil primary windingis interrupted by the switching device? The magnetic field collapses Q10. By what factor is the heat range of a spark plug determined? The heat range is determined by the absorb and transfer heat of combustion Q11. What is spark plug reach? the range is measured by the distance between the end of the threads and the spark plug seat. | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 7 of 13
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Q12. Why is the correct spark plug heat range important? It is important because it uses the collar to self-clean by burning carbon deposits. Q13. Name the nine [9] parts of the spark plug below. 1. Terminal 2. RIB 3. Shell 4. Insulator 5. Platinum | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 |Approved on: 18 Jul 2022 [ Review Date: 18 Jul 2027 | Page 8 of 13 |
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia 6. Ground electrode 7. Gasket 8. Sealing 9. Spring Q14. What is an engine’s firing order? The engine firing order is the sequence in which detonation occurs inside the cylinders Q15. The ignition control unit, also referred to as an ignition module, can be mounted either inside or on the outside of the distributor. It consists of transistors, diodes and resistors. Explain how the coil-driving transistors, known as power transistors, are used as a switching device for the ignition-coil primary circuit. The primary circuit carries low voltage. This circuit works only in current from the battery and is controlled by the circuit breaker points and the ignition switch. Q16. Many modern electronic ignitions feature current limiting. What does current limiting do in the electronic ignition system? Current limitation is very important to avoid overload and protect the system from possible damage. This mechanism protects the system | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 |Approved on: 18 Jul 2022 [ Review Date: 18 Jul 2027 | Page 9 of 13 |
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia Q17. Describe the term “dwell time.” The length of time that a system or element of a system remains in a given state Q18. Describe a coil-on-plug ignition system. is a system where an individual ignition coil is placed on top of a spark plug. Q19. The crankshaft and camshaft sensors can also be checked with an ohmmeter. Explain how this is done, and what must be done if the crankshaft and camshaft sensors are found to be faulty? To check the crankshaft sersor it is necessary to connect the multimeter to the negative terminal of the sensor and measure the resistance between the terminal and the others, one at a time, the resistance must be in the specific range, otherwise the sensor will have to be replaced. | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 |Approved on: 18 Jul 2022 [ Review Date: 18 Jul 2027 | Page 10 of 13 |
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia.edu.au Q20. Interpret the following primary oscilloscope waveforms below. 1 ll' 2 ' 3 ' | :<—>fi: | | | | | —— A 1. Firing section 2. Intermediate section 3. Dwell section Q21. Interpret the following secondary oscilloscope waveforms below. : | i | I | I I | 1 I 2 I 3 I |( > < —» <€ > | : - : | | 1 | I | I 7 } : I / | 6 : I / | 5 - I hWJ | / \ 1. firing section 2. Intermediate section 3. dwell section 4. transistor off 5. transistor on | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 | CRICOS Code: 03548F | [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 11 of 13 |
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skillsaustralia 6. spark line 7. firing line Q22. Name the three [3] types of secondary circuit trace patterns available on an oscilloscope. 1. Intermediate section 2. Fire section 3. Dwell section Q23. Explain the correct procedure to remove and install spark plug wires/cables (ignition leads) from a spark plug. When removing wires from the spark plug or distributor cap, twist or rotate the cap to loosen remove it from the plug. Do not shake or pull the wires or you may break the connection. Be sure wear only the boots; do not pull on the cable itself. To install a new wire, push the new spark Connect the wire shield to one end of the module, then push the next end onto the spark plug. Roll the edge of the cap gently to release excess air, otherwise the cap may not seat properly, causing the wire to come loose from the cap. Q24. After completing repairs on a vehicle ignition system, you should check for what? Afterfinishing, it is necessary to check all connections and cables, such as primary wiring and secondary wirng, if they are in the correct position, if there are faults, it will be necessary. | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 12 of 13
Your preview ends here
Eager to read complete document? Join bartleby learn and gain access to the full version
  • Access to all documents
  • Unlimited textbook solutions
  • 24/7 expert homework help
D AUSTRALIA A% INSTITUTE DREAM | SEEK | ACHIEVE www.skills ralia Q25. During a road test, what concerns are you looking for after repairing the ignition system not to produce? Make sure the fuel is burned properly and there are no misfires Make sure the engine is running well, this means the injector coils and the spark plugs are doing their job well, and the ECU is also working well. Q26. You are repairing an ignition system fault on a 2007 Toyota FJ Cruiser and replacing the ignition coils. Referring to the 2007 Toyota FJ Cruiser Ignition Workshop Manual, locate and interpret the ignition coils mounting bolts torque specification: e Ignition Coils Mounting Bolts Torque: T0N*m* 102kg*cm, 7.4ft*|bf Q27. You are diagnosing an ignition system fault on a 2007 Toyota FJ Cruiser, and you want to see the spark plugs you removed are the ones recommended by Toyota. Referring to the 2007 Toyota FJ Cruiser Ignition Workshop Manual, locate and interpret the two [2] recommended spark plugs and electrode gap for this vehicle: e Recommended Spark Plugs #1: DENSO K20HR~U11 e Recommended Electrode Gap #1: 1.0~1.Tmm (0.039 to 0.043in. e Recommended Spark Plugs #2: NGK~LFR6C11 e Recommended Electrode Gap #2: 1.0~1.1mm (0.039 to 0.043in This is the end of the document | Document Name: AURETR131 AT2 Knowledge Short Answer Questions | RTO Code: 52010 ] CRICOS Code: 03548F [Version: 1.2 | Approved on: 18 Jul 2022 | Review Date: 18 Jul 2027 | Page 13 of 13