ENGR 43 Lab1

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Electrical Engineering

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Feb 20, 2024

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ENGR 43 Lab Activity Student Guide LAB 1 – Resistance and Resistivity Student Names: ____Thi Lan Nhi Pham________________ Overview In this activity the student will measure the resistance of several wires and printed traces. Before Starting This Activity Learning Outcomes for Activity Relevant knowledge (K), skill (S), or attitude (A) student learning outcomes K1. Learn about the types of probes and clips. K2. Understand why using an ammeter and a voltmeter is more accurate than using an ohmmeter. S1. Collect and summarize data from resistance measurements. S2. Calculate balk resistivity of several materials. Getting Started Lab Activity and Deliverables: It should take students approximately 2 hours to complete the lab activity, and 1 hours of homework time to complete the lab report. Equipment & Supplies Item Qty Digital Multimeter (DMM) 2 Tektronix power supply 1 Banana plug to Alligator clip leads 5 Resistivity test specimen 3 Resistive touch screen glass 1 Current limiting resister ~100 ohms 1 Calipers 1 ENGR 43 LAB 1 – Resistivity © 2019 1
ENGR 43 Lab Activity Student Guide Task #1 – Collect Resistance Data 1. Prior to the start of the Test Measure a. Measure the value of the current limiting resistor with DMM. R = __99.5__ ohms. b. Measure the resistance of the sample using the DMM. c. Measure the specimen diameter with the calipers. Since resistivity is usually given in meter-ohms you should record each measurement in metric units. d. Record the specimen length as written on the label. 2. Set up the measurement system per this schematic and pictures. You can change the order of the limiting resistor, ammeter and specimen. 3. Table I through Table III. a. For Table I measure one sample from Group A: either copper or aluminum. b. For Table II measure one sample from Group B: either Monel 400, stainless steel 304 or stainless steel T316L. c. For Table III measure one sample from Group C: either Nichrome 80 – 20 or Chromel C. 4. For each specimen make measurement pairs: a. V, the potential across it (millivolts) b. I, the current thru it (milliamps) Note that measurements must be made in ordered pairs. That is, consider the current, I, as a function of the potential, V → I = f(V). Proceed as follows: a. First set the approximate voltage level using the power supply knob. ENGR 43 LAB 1 – Resistivity © 2019 2
ENGR 43 Lab Activity Student Guide b. Make NO knob adjustments until the accompanying current measurement is complete c. Then precisely measure to at least three (3) significant figures the electrical potential (voltage) using the DMM voltmeter function d. Finally measure to at least three (3) significant figures the electrical current using the DMM ammeter function e. Only now can the power supply knob be adjusted for the next voltage level. Task #2 – Data Reduction Calculation 1. Consult the literature and determine a “Handbook” value for corresponding to your specimens. List your references in Table IV. Textbooks, handbooks, technical journals, and websites are acceptable references. 2. Reduce the measured values to resistivity values. a. = RA/L. b. Be sure that units are consistent and reported. c. Calculated the % from the literature value as % = 100x( calc lit )/ lit d. Using a spread sheet will probably be faster and more accurate. 3. For each of the specimens use Excel to: a. Plot the V-I characteristic. b. Determine the value of the specimen resistance using linear regression. c. Attach your plots to the report. The plots should include data on the linear regression i. The Slope Value ii. The Intercept Value iii. The correlation coefficient (R 2 ) Value d. If your statistical analysis reveals a significant intercept, please comment on the possible physical sources of this quantity. 4. Assuming that the regressed value has greater statistical validity than the average value, calculate the % between the two. Enter % in Table VI. Task #3 – Calculate Printed Silver Trace Resistivity 1. For this task you will measure the resistance of a printed silver trace or conductive stripe along the edge of the glass substrate from a resistive touch screen. Use the same circuit and measurement method as used for the wire samples. Use the spring clips to contact the ends of the trace. The clips connected to the power supply should be on the outside. The clips connected to the voltmeter should be on the inside. 2. Enter the 10 measurements in Table VII. 3. Look at the spec sheet for the ink ( www.dupont.com/content/dam/dupont/ products-and-services/electronic-and- electrical-materials/documents/prodlib/ 7713.pdf ) to find the expected resistivity for the ink. Note that the spec is for sheet ENGR 43 LAB 1 – Resistivity © 2019 3
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ENGR 43 Lab Activity Student Guide resistivity so the equation for the resistance of the trace is = RA/L. 4. Calculated the % from the literature value as % = 100x( calc lit )/ lit 5. Use Excel to plot the V-I characteristic and determine the value of the trace resistance using linear regression. 6. Return all lab hardware to the “as- found” condition Deliverable(s) Print your Excel workbook and attach it to this student guide. ENGR 43 LAB 1 – Resistivity © 2019 4
ENGR 43 Lab Activity Student Guide Raw Data and Calculations Table I – Copper or Aluminum Specimen Resistivity Measurements Material Tested _____Aluminum Ohmmeter resistance measurement = 2.5 ohm Specimen Length = 91.5 ft Specimen Diameter Measurements Ø 1 Ø 2 Ø 3 Ø avg 0.00065 0.00065 0.00061 0.00063 Specimen I Measurements Vs, Nominal (Volt) Vs actual I (mA) V (mV) Rspecimen = V/I 1 1 5.27 13.3 2.523719165 2 2 10.64 26.9 2.528195489 3 3.1 16.31 41.3 2.532188841 4 4 21.6 54.7 2.532407407 5 5 26.55 67.3 2.534839925 6 6 32.5 82.4 2.535384615 7 7 37.8 95.6 2.529100529 8 8 43.3 109.4 2.526558891 9 9 49.2 124.2 2.524390244 10 10 54.5 137.7 2.526605505 Avg 2.529339061 ENGR 43 LAB 1 – Resistivity © 2019 5
ENGR 43 Lab Activity Student Guide Table II – Monel 400, SS304 or SS T316L Specimen Resistivity Measurements Material Tested ____Monel 400________________________ Ohmmeter resistance measurement = 21.6 ohm Specimen Length = 91 ft Specimen Diameter Measurements Ø 1 Ø 2 Ø 3 Ø avg 0.00069 0.00071 0.0007 0.0007 Specimen II Measurements Vs, Nominal (Volt) Vs actual I (mA) V (mV) Rspecimen = V/I 1 1 4.72 102 21.61016949 2 2 9.41 203 21.5727949 3 3 14.38 310 21.55771905 4 3.9 19.14 412 21.52560084 5 5 24.18 521 21.54673284 6 6 29.19 629 21.54847551 7 7 34.07 734 21.54388025 8 8 38.99 840 21.54398564 9 8.9 43.8 941 21.48401826 10 10.1 49.5 1063 21.47474747 Avg 21.54081242 ENGR 43 LAB 1 – Resistivity © 2019 6
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ENGR 43 Lab Activity Student Guide Table III – 80-20 Nichrome or Chromel C Specimen Resistivity Measurements Material Tested _________Chromel C_________________________________________ Ohmmeter resistance measurement = 33.1 ohm Specimen Length = 100 ft Specimen Diameter Measurements Ø 1 Ø 2 Ø 3 Ø avg 0.00035 0.00034 0.00036 0.00035 Specimen III Measurements V s,Nominal (Volt) V s,Actual I (mA) V (mV) R specimen = V/I 1 1.0 2.25 74.0 32.88888889 2 2.0 4.54 145.3 32.00440529 3 3.0 6.78 230.4 33.98230088 4 4.0 9.10 304.3 33.43956044 5 5.0 11.31 374 33.06808134 6 6.0 13.87 453 32.66041817 7 7.0 16.72 544 32.53588517 8 8.0 18.45 623 33.76693767 9 9.0 20.34 673 33.08751229 10 10.0 23.17 765 33.01683211 Avg = 33.04508223 ENGR 43 LAB 1 – Resistivity © 2019 7
ENGR 43 Lab Activity Student Guide ENGR 43 LAB 1 – Resistivity © 2019 8
ENGR 43 Lab Activity Student Guide Table IV – Resistivity References Specimen Reference Aluminum http://hyperphysics.phy-astr.gsu.edu/hbase/Tables/rstiv.html Monel 400 www.thebalance.com/monel-400-properties-and-composition-2340256 Chromel C https://www.mcmaster.com/chromel-c-wire/ Table V – Resistivity Calculations Specimen Diameter Area Length Measured Resistance Resistivity   Aluminum 0.0006 3.117 2E-07 27.8 2.5 2.8033E- 08 2.65E- 08 5.784 081 Monel 400 0.0007 3.848 5E-07 14.3 21.6 5.813E- 07 5.47E- 07 6.271 387 Chromel C 0.0004 9.621 1E-08 30 33.1 1.0615E- 07 1.01E- 07 5.102 086 Table VI – Average Vs Regression Specimen Resistance Average Resistance Regression % Aluminum 2.5293 2.5252 0.163641 999 Monel 400 21.54 21.478 0.287836 583 Chromel C 33.045 33.172 0.384324 406 ____ ENGR 43 LAB 1 – Resistivity © 2019 9
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