EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Textbook Question
Chapter 9, Problem 45QTP
It is desired to obtain a composite material with a target stiffness of 10 GPa. If a high strength carbon fiber is to be used, determine the required fiber volume if the matrix is (a) nylon, (b) polyester, (c) acetal, and (d) polyethylene.
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It is desired to produce an aligned and continuous fiber-reinforced epoxy composite having a
maximum of 50% fibers. A minimum longitudinal modulus of elasticity of 55 GPa and a
minimum tensile strength of 1200 MPa are required. E-glass and carbon (PAN standard
modulus) fibers are the possible candidates to select. In addition, assume the stress levels on
the epoxy matrix at fiber failure are 70 MPa for E-glass fiber and 30MPa for carbon fiber,
respectively. Which fiber meets the design requirement? Use the properties given in the
Table below to evaluate your selection.
Materials
Epoxy matrix
E-glass
Carbon
Modulus of Elasticity (GPa)
3.1
72.5
230
Tensile Strength
(MPa)
69
3450
4000
Calculate the composite elastic modulus for polyester reinforced with 60% volume fraction of
carbon fibers under isostrain longitudinal conditions. Modulus of elasticity of polyester is 2900
MPa and for carbon fiber is 175,000 MPa.
Compute the ultimate strength for a composite which uses Aramid fibers and Polyester matrix. The volume fraction of fibers is 45 % and matrix is 55 %.
Chapter 9 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 9 - Distinguish between composites and metal alloys.Ch. 9 - Describe the functions of the matrix and the...Ch. 9 - Name the reinforcing fibers generally used to make...Ch. 9 - What is the range in length and diameter of...Ch. 9 - List the important factors that determine the...Ch. 9 - Comment on the advantages and limitations of...Ch. 9 - What are the most commonly used matrix materials?...Ch. 9 - Describe the advantages of hybrid composites over...Ch. 9 - What material properties are improved by the...Ch. 9 - Describe the purpose of the matrix material.
Ch. 9 - What are the most common types of glass fibers?Ch. 9 - Explain the difference between a carbon fiber and...Ch. 9 - How can a graphite fiber be made electrically and...Ch. 9 - What is a whisker? What is the difference between...Ch. 9 - Describe the composition of boron fibers. Why are...Ch. 9 - Give a succinct definition of fiber, yarn, and...Ch. 9 - How do you think the use of straw mixed with clay...Ch. 9 - What products have you personally seen that are...Ch. 9 - Describe applications that are not well suited for...Ch. 9 - Is there a difference between a composite material...Ch. 9 - Identify metals and alloys that have strengths...Ch. 9 - What limitations or disadvantages do composite...Ch. 9 - Give examples of composite materials other than...Ch. 9 - Explain why the behavior of the materials depicted...Ch. 9 - Explain why fibers are so capable of supporting a...Ch. 9 - Do metal-matrix composites have any advantages...Ch. 9 - Give reasons for the development of ceramic-matrix...Ch. 9 - Explain how you would go about determining the...Ch. 9 - How would you go about trying to determine the...Ch. 9 - Glass fibers are said to be much stronger than...Ch. 9 - Describe situations in which a glass could be used...Ch. 9 - When the American Plains states were settled, no...Ch. 9 - By incorporating small amounts of a blowing agent,...Ch. 9 - Referring to Fig. 9.2c, would there be an...Ch. 9 - Calculate the average increase in the properties...Ch. 9 - In Example 9.1, what would be the percentage of...Ch. 9 - Calculate the percent increase in the mechanical...Ch. 9 - Calculate the stress in the fibers and in the...Ch. 9 - Repeat the calculations in Example 9.1 if (a)...Ch. 9 - Refer to the properties listed in Table 7.1. If...Ch. 9 - Plot the elastic modulus and strength of an...Ch. 9 - For the data in Example 9.1, what should be the...Ch. 9 - It is desired to obtain a composite material with...Ch. 9 - A rectangular cantilever beam, 100 mm high, 20 mm...Ch. 9 - What applications for composite materials can you...Ch. 9 - Using the information given in this chapter,...Ch. 9 - Would a composite material with a strong and stiff...Ch. 9 - Make a list of products for which the use of...Ch. 9 - Inspect Fig. 9.1 and explain what other components...Ch. 9 - Name applications in which both specific strength...Ch. 9 - What applications for composite materials can you...Ch. 9 - As with other materials, the mechanical properties...Ch. 9 - Developments are taking place in techniques for...Ch. 9 - As described in this chapter, reinforced plastics...Ch. 9 - Comment on your observations on the design of the...Ch. 9 - Make a survey of various sports equipment and...Ch. 9 - Several material combinations and structures were...Ch. 9 - It is possible to make fibers or whiskers with a...Ch. 9 - Describe how you can produce some simple composite...Ch. 9 - Gel spinning is a specialized process used in...Ch. 9 - Figure P9.65 shows a section of a...
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- Estimate the transverse modulus (ET), of the glass-epoxy composite with a fiber volumefraction of 25%. Modulus of elasticity of glass fiber and epoxy is 70 GPa, and 3.5 GPa,respectively. Assume that fibers have a circular cross-section.arrow_forwardFor a glass/epoxy lamina with a 70% fiber volume fraction using the properties in the tables provided below (a) Find the ultimate tensile strength. (b) Find the minimum and critical fiber volume fractions related to (a). (c) Find the compressive strength when the matrix undergoes extension mode and when the matrix undergoes shear mode, which one controls the compressive failure? Property Axial modulus Transverse modulus Axial Poisson's ratio Transverse Poisson's ratio Shear modulus Axial tensile strength Axial compressive strength Transverse tensile strength Transverse compressive strength Shear strength Epoxy Glass Units 3.4 85 GPa 3.4 85 GPa 0.3 0.20 0.3 0.20 1.308 35.42 GPa 72 1550 MPa 102 1550 MPa 72 1550 MPa 102 1550 MPa 34 35 MPaarrow_forwardPlease solve this mechanical engineering materials course questionarrow_forward
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- Continuous and aligned fiber-reinforced composite with cross-sectional area of 330 mm² (0.51 in.²) is subjected to a longitudinal load of 49200 N (11100 lbf). Assume Vf=0.3, Vm = 0.7, Ef= 131 GPa and Em = 2.4 GPa. (a) Calculate the fiber-matrix load ratio. (b) Calculate the actual load carried by fiber phase. (c) Calculate the actual load carried by matrix phase. (d) Compute the magnitude of the stress on the fiber phase. (e) Compute the magnitude of the stress on the matrix phase. (f) What strain is expected by the composite? Part 1 Calculate the fiber-matrix load ratio. M Save for Later Part 2 What is the load, in N, carried by the matrix and the fibers? (a) What is the matrix load in N? i (b) What is the fiber load in N? i N N Attempts: 0 of 3 used Submit Answerarrow_forwardA reinforced plastic sheet is to be made of a matrix with a tensile strength of 60MN/m^2 and a continuous glass fibre with a modulus of 76GN/m^2.If the resin ratio by volume is 70% and the modular ratio of the composite is 25, estimate the tensile strength and modulus of the composite.arrow_forwardAnswer the following questions. i) Write down the important properties of polymers. ii) What do you mean by a highly elastic material and provide an example for that material. . iii) Which type of polymer is used to manufacture plastic pipes and explain the characteristics of that polymer. (Minimum 2 points) -arrow_forward
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