Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 9, Problem 43QTP
Plot the elastic modulus and strength of an aluminum metal-matrix composite with high-modulus carbon fibers, as a function of fiber content.
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It is desired to produce an aligned and continuous fiber-reinforced epoxy composite having a
maximum of 50% fibers. A minimum longitudinal modulus of elasticity of 55 GPa and a
minimum tensile strength of 1200 MPa are required. E-glass and carbon (PAN standard
modulus) fibers are the possible candidates to select. In addition, assume the stress levels on
the epoxy matrix at fiber failure are 70 MPa for E-glass fiber and 30MPa for carbon fiber,
respectively. Which fiber meets the design requirement? Use the properties given in the
Table below to evaluate your selection.
Materials
Epoxy matrix
E-glass
Carbon
Modulus of Elasticity (GPa)
3.1
72.5
230
Tensile Strength
(MPa)
69
3450
4000
Classify the types of composite materials based on the matrix and reinforcement materials. Briefly explain the main characteristics of Polymeric Matrix Composites (PMC) and their engineering applications.
Describe three of the functions of the matrix in fibre-
reinforced composites.
With the aid of sketches compare and contrast the fatigue
fracture appearance between an alloy that failed at a low
fatigue load and one that failed at a high fatigue load.
Propose and briefly describe one non-destructive method that
can be used to detect small cracks on the surface of a
metallic alloy.
Chapter 9 Solutions
Manufacturing Engineering & Technology
Ch. 9 - Distinguish between composites and metal alloys.Ch. 9 - Describe the functions of the matrix and the...Ch. 9 - Name the reinforcing fibers generally used to make...Ch. 9 - What is the range in length and diameter of...Ch. 9 - List the important factors that determine the...Ch. 9 - Comment on the advantages and limitations of...Ch. 9 - What are the most commonly used matrix materials?...Ch. 9 - Describe the advantages of hybrid composites over...Ch. 9 - What material properties are improved by the...Ch. 9 - Describe the purpose of the matrix material.
Ch. 9 - What are the most common types of glass fibers?Ch. 9 - Explain the difference between a carbon fiber and...Ch. 9 - How can a graphite fiber be made electrically and...Ch. 9 - What is a whisker? What is the difference between...Ch. 9 - Describe the composition of boron fibers. Why are...Ch. 9 - Give a succinct definition of fiber, yarn, and...Ch. 9 - How do you think the use of straw mixed with clay...Ch. 9 - What products have you personally seen that are...Ch. 9 - Describe applications that are not well suited for...Ch. 9 - Is there a difference between a composite material...Ch. 9 - Identify metals and alloys that have strengths...Ch. 9 - What limitations or disadvantages do composite...Ch. 9 - Give examples of composite materials other than...Ch. 9 - Explain why the behavior of the materials depicted...Ch. 9 - Explain why fibers are so capable of supporting a...Ch. 9 - Do metal-matrix composites have any advantages...Ch. 9 - Give reasons for the development of ceramic-matrix...Ch. 9 - Explain how you would go about determining the...Ch. 9 - How would you go about trying to determine the...Ch. 9 - Glass fibers are said to be much stronger than...Ch. 9 - Describe situations in which a glass could be used...Ch. 9 - When the American Plains states were settled, no...Ch. 9 - By incorporating small amounts of a blowing agent,...Ch. 9 - Referring to Fig. 9.2c, would there be an...Ch. 9 - Calculate the average increase in the properties...Ch. 9 - In Example 9.1, what would be the percentage of...Ch. 9 - Calculate the percent increase in the mechanical...Ch. 9 - Calculate the stress in the fibers and in the...Ch. 9 - Repeat the calculations in Example 9.1 if (a)...Ch. 9 - Refer to the properties listed in Table 7.1. If...Ch. 9 - Plot the elastic modulus and strength of an...Ch. 9 - For the data in Example 9.1, what should be the...Ch. 9 - It is desired to obtain a composite material with...Ch. 9 - A rectangular cantilever beam, 100 mm high, 20 mm...Ch. 9 - What applications for composite materials can you...Ch. 9 - Using the information given in this chapter,...Ch. 9 - Would a composite material with a strong and stiff...Ch. 9 - Make a list of products for which the use of...Ch. 9 - Inspect Fig. 9.1 and explain what other components...Ch. 9 - Name applications in which both specific strength...Ch. 9 - What applications for composite materials can you...Ch. 9 - As with other materials, the mechanical properties...Ch. 9 - Developments are taking place in techniques for...Ch. 9 - As described in this chapter, reinforced plastics...Ch. 9 - Comment on your observations on the design of the...Ch. 9 - Make a survey of various sports equipment and...Ch. 9 - Several material combinations and structures were...Ch. 9 - It is possible to make fibers or whiskers with a...Ch. 9 - Describe how you can produce some simple composite...Ch. 9 - Gel spinning is a specialized process used in...Ch. 9 - Figure P9.65 shows a section of a...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- For a glass/epoxy lamina with a 70% fiber volume fraction using the properties in the tables provided below (a) Find the ultimate tensile strength. (b) Find the minimum and critical fiber volume fractions related to (a). (c) Find the compressive strength when the matrix undergoes extension mode and when the matrix undergoes shear mode, which one controls the compressive failure? Property Axial modulus Transverse modulus Axial Poisson's ratio Transverse Poisson's ratio Shear modulus Axial tensile strength Axial compressive strength Transverse tensile strength Transverse compressive strength Shear strength Epoxy Glass Units 3.4 85 GPa 3.4 85 GPa 0.3 0.20 0.3 0.20 1.308 35.42 GPa 72 1550 MPa 102 1550 MPa 72 1550 MPa 102 1550 MPa 34 35 MPaarrow_forwardIs it possible to produce a continuous and oriented aramid fiber–epoxy matrix composite havinglongitudinal and transverse moduli of elasticity of 35 GPa and 5.17 Gpa, respectively? Why or why not?Assume that the elastic modulus of the epoxy is 3.4 Gpa.arrow_forwardPlease solve this mechanical engineering materials course questionarrow_forward
- A tensile load of 120N is applied to an aluminum boron composite with 1mm^2 cross sectional area.the volume of parallel fibers is 20%.what is the stress in the fibers when the load Axis is (a)parallel to the fibers (b)perpendicular to the fibersarrow_forwardWhat is the distinction between matrix and dispersed phases in a composite material? Contrast the mechanical characteristics of matrix and dispersed phases for fiber reinforced composites.arrow_forwardAn aligned and continuous glass fiber-reinforced epoxy composite consisting of 55 vol% glass fibers has a cross-sectional area of 420 mm2. The composite is subjected to a longitudinal load of 61,300 N. Calculate the magnitude of the stress on matrix phase if the elastic moduli of the glass fiber and the epoxy are 165 GPa and 5.7 GPa, respectively.arrow_forward
- Alice is conducting a tensile test on continuous fiber alignment compositesamples. She found that the results are different in the longitudinal andtransverse directions of the samples. Explain why this happens with the aid ofdiagram.arrow_forwardPlease solve accurate and exact answers sir please!! (it must be typed not handwritten) Thanks!!arrow_forwardCompute the ultimate strength for a composite which uses Aramid fibers and Polyester matrix. The volume fraction of fibers is 45 % and matrix is 55 %.arrow_forward
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