Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 9, Problem 18QLP
What products have you personally seen that are made of reinforced plastics? How can you tell?
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Q1: Determine the length, angle of contact, and width of a 9.75 mm thick
leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The
diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at
300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The
density of the leather is 1000 kg/m³. The maximum allowable stress in the
leather is 2.5 MPa. The coefficient of friction between the leather and pulley is
0.3. Assume open belt drive.
5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having
20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made
of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel
having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day
under light shock conditions, find from the standpoint of strength,
1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear.
Check the gears thus designed from the consideration of wear. The surface endurance limit may be
taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]
4.
G
A micarta pinion rotating at 1200 r.p.m. is to transmit 1 kW to a cast iron gear at a speed of 192 r.p.m.
Assuming a starting overload of 20% and using 20° full depth involute teeth, determine the module,
number of teeth on the pinion and gear and face width. Take allowable static strength for micarta as 40
MPa and for cast iron as 53 MPa. Check the pair in wear.
Chapter 9 Solutions
Manufacturing Engineering & Technology
Ch. 9 - Distinguish between composites and metal alloys.Ch. 9 - Describe the functions of the matrix and the...Ch. 9 - Name the reinforcing fibers generally used to make...Ch. 9 - What is the range in length and diameter of...Ch. 9 - List the important factors that determine the...Ch. 9 - Comment on the advantages and limitations of...Ch. 9 - What are the most commonly used matrix materials?...Ch. 9 - Describe the advantages of hybrid composites over...Ch. 9 - What material properties are improved by the...Ch. 9 - Describe the purpose of the matrix material.
Ch. 9 - What are the most common types of glass fibers?Ch. 9 - Explain the difference between a carbon fiber and...Ch. 9 - How can a graphite fiber be made electrically and...Ch. 9 - What is a whisker? What is the difference between...Ch. 9 - Describe the composition of boron fibers. Why are...Ch. 9 - Give a succinct definition of fiber, yarn, and...Ch. 9 - How do you think the use of straw mixed with clay...Ch. 9 - What products have you personally seen that are...Ch. 9 - Describe applications that are not well suited for...Ch. 9 - Is there a difference between a composite material...Ch. 9 - Identify metals and alloys that have strengths...Ch. 9 - What limitations or disadvantages do composite...Ch. 9 - Give examples of composite materials other than...Ch. 9 - Explain why the behavior of the materials depicted...Ch. 9 - Explain why fibers are so capable of supporting a...Ch. 9 - Do metal-matrix composites have any advantages...Ch. 9 - Give reasons for the development of ceramic-matrix...Ch. 9 - Explain how you would go about determining the...Ch. 9 - How would you go about trying to determine the...Ch. 9 - Glass fibers are said to be much stronger than...Ch. 9 - Describe situations in which a glass could be used...Ch. 9 - When the American Plains states were settled, no...Ch. 9 - By incorporating small amounts of a blowing agent,...Ch. 9 - Referring to Fig. 9.2c, would there be an...Ch. 9 - Calculate the average increase in the properties...Ch. 9 - In Example 9.1, what would be the percentage of...Ch. 9 - Calculate the percent increase in the mechanical...Ch. 9 - Calculate the stress in the fibers and in the...Ch. 9 - Repeat the calculations in Example 9.1 if (a)...Ch. 9 - Refer to the properties listed in Table 7.1. If...Ch. 9 - Plot the elastic modulus and strength of an...Ch. 9 - For the data in Example 9.1, what should be the...Ch. 9 - It is desired to obtain a composite material with...Ch. 9 - A rectangular cantilever beam, 100 mm high, 20 mm...Ch. 9 - What applications for composite materials can you...Ch. 9 - Using the information given in this chapter,...Ch. 9 - Would a composite material with a strong and stiff...Ch. 9 - Make a list of products for which the use of...Ch. 9 - Inspect Fig. 9.1 and explain what other components...Ch. 9 - Name applications in which both specific strength...Ch. 9 - What applications for composite materials can you...Ch. 9 - As with other materials, the mechanical properties...Ch. 9 - Developments are taking place in techniques for...Ch. 9 - As described in this chapter, reinforced plastics...Ch. 9 - Comment on your observations on the design of the...Ch. 9 - Make a survey of various sports equipment and...Ch. 9 - Several material combinations and structures were...Ch. 9 - It is possible to make fibers or whiskers with a...Ch. 9 - Describe how you can produce some simple composite...Ch. 9 - Gel spinning is a specialized process used in...Ch. 9 - Figure P9.65 shows a section of a...
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- I want to solve these choicesarrow_forward2. A spur gear made of bronze drives a mid steel pinion with angular velocity ratio of 32: 1. The pressure angle is 14½. It transmits 5 kW at 1800 r.p.m. of pinion. Considering only strength, design the smallest diameter gears and find also necessary face width. The number of teeth should not be less than 15 teeth on either gear. The elastic strength of bronze may be taken as 84 MPa and of steel as 105 MPa. Lewis factor for 14½½ pressure angle may be taken 0.684 0.124 y = No. of teeth as [Ans. m 3 mm; b= 35 mm; Dp = 48 mm; D= 168 mm]arrow_forwardQ2. Determine the safety factors for the bracket rod shown in Figure 2 based on both the distortion-energy theory and the maximum shear theory and compare them. Given: The material is 2024-T4 aluminum with a yield strength of 47 000 psi. The rod length /= 6 in. and arm a = 8 in. The rod outside diameter od 1.5 in., id = 1 in, h=2 in., t=0.5 in., Load F= 1000 lb. Assumptions: The load is static and the assembly is at room temperature. Consider shear due to transverse loading as well as other stresses. (Note: solve in SI units) wall tube Figure 2 armarrow_forward
- The question has been set up with all the cuts needed to accurately derive expressions for V(x) and M(x). Using the cuts free body diagrams set up below, derive expressions for V(x) and M(x). If you use the method of cuts then validate your answers using calculus or vice versa.arrow_forwardIt is required to treat 130 kmol/hr of chloroform-air feed gas mixture that contains 12% chloroform. It is required to remove 93% of chloroform using 150 kmol/hr of solvent that contains 99.6% water and 0.4% chloroform. The cross sectional area of the column is 0.8 m². Calculate the column height using the following data; kx'.a = 1.35 (kmol/m³.s (Ax)), and ky'.a = 0.06 (kmol/m³.s (Ay)), kx/ky = 1.35, and the equilibrium data are: X 0 0.0133 0.033 y 0 0.01 0.0266 0.049 0.064 0.0747 0.0933 0.1053 0.0433 0.06 0.0733 0.111 0.1 0.12 0.14arrow_forward४ B: Find the numerical solution for the 2D equation below and calculate the temperature values for each grid point shown in Fig. 2 (show all steps). (Do only one trail using following initial values and show the final matrix) [T1] T₂ T3 [T] 1 = [0] 0 0 d dx dx) (ka)+4(ka) = dy -20xy, k = 1 + 0.3 T ge L=3cm, 4x= Ay B.Cs.: at x=0=LT=0°C at y=0-L T=10°C Fig. (2)arrow_forward
- : +0 العنوان use only Two rods fins) having same dimensions, one made orass (k = 85 Wm K) and the mer of copper (k = 375 W/m K), having of their ends inserted into a furna. At a section 10.5 cm a way from furnace, the temperature of brass rod 120 Find the distance at which the ame temperature would be reached in the per rod ? both ends are ex osed to the same environment. ns 2.05 ۲/۱ ostrararrow_forwardFor the beam show below, draw A.F.D, S.F.D, B.M.D 6 kN/m 1 M B. 3 M Marrow_forward1. Two long rods of the same diameter-one made of brass (k=85w/m.k) and the other made of copper (k=375 w/m.k) have one of their ends inserted into a furnace (as shown in the following figure). Both rods are exposed to the same environment. At a distance of 105 mm from the furnace, the temperature of the brass rod is 120°C. At what distance from the furnace will the same temperature be reached in the copper rod? Furnace 105 mm T₁ Brass rod ⑪ h Too- x2- Ti Copper rodarrow_forward
- : +0 العنوان use only Two rods fins) having same dimensions, one made orass (k = 85 Wm K) and the mer of copper (k = 375 W/m K), having of their ends inserted into a furna. At a section 10.5 cm a way from furnace, the temperature of brass rod 120 Find the distance at which the ame temperature would be reached in the per rod ? both ends are ex osed to the same environment. ns 2.05 ۲/۱ ostrararrow_forwardمشر on ۲/۱ Two rods (fins) having same dimensions, one made of brass(k=85 m K) and the other of copper (k = 375 W/m K), having one of their ends inserted into a furnace. At a section 10.5 cm a way from the furnace, the temperature brass rod 120°C. Find the distance at which the same temperature would be reached in the copper rod ? both ends are exposed to the same environment. 22.05 ofthearrow_forwardThe composite wall of oven with A= 1m² as in Fig.1 consists of three materials, two of with kA = 20 W/m K and kc = 50 W/m K with thickness, LA=0.3 m, L= 0.15 m and Lc 0.15 m. The inner surface temperature T1=900 K and the outer surface temperature T4 300 K, and an oven air temperature of To=1100 K, h=25 W/m². K. Determine kɛ and the temperatures T2 and T3 also draw the thermal resistance networkarrow_forward
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composite-materials; Author: Tonya Coffey;https://www.youtube.com/watch?v=Vu6ik-bcKf4;License: Standard youtube license