Precision Machining Technology
3rd Edition
ISBN: 9781337795302
Author: Peter, Hoffman.
Publisher: Cengage Learning,
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Textbook Question
Chapter 6.1, Problem 10RQ
What is a benefit of using a DRO instead of micrometer collars for positioning on a vertical milling machine?
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The cantilevered spandrel beam shown whose depth tapers from d1 to d2, has a constant width of 120mm. It carries a triangularly distributed end reaction.Given: d1 = 600 mm, d2 = 120 mm, L = 1 m, w = 100 kN/m1. Calculate the maximum flexural stress at the support, in kN-m.2. Determine the distance (m), from the free end, of the section with maximum flexural stress.3. Determine the maximum flexural stress in the beam, in MPa.ANSWERS: (1) 4.630 MPa; (2) 905.8688 m; (3) 4.65 MPa
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A concrete wall retains water as shown. Assume that the wall is fixed at the base. Given: H = 3 m, t = 0.5m, Concrete unit weight = 23 kN/m3Unit weight of water = 9.81 kN/m3(Hint: The pressure of water is linearly increasing from the surface to the bottom with intensity 9.81d.)1. Find the maximum compressive stress (MPa) at the base of the wall if the water reaches the top.2. If the maximum compressive stress at the base of the wall is not to exceed 0.40 MPa, what is the maximum allowable depth(m) of the water?3. If the tensile stress at the base is zero, what is the maximum allowable depth (m) of the water?ANSWERS: (1) 1.13 MPa, (2) 2.0 m, (3) 1.20 m
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A short plate is attached to the center of the shaft as shown. The bottom of the shaft is fixed to the ground.Given: a = 75 mm, h = 125 mm, D = 38 mmP1 = 24 kN, P2 = 28 kN1. Calculate the maximum torsional stress in the shaft, in MPa.2. Calculate the maximum flexural stress in the shaft, in MPa.3. Calculate the maximum horizontal shear stress in the shaft, in MPa.ANSWERS: (1) 167.07 MPa; (2) 679.77 MPa; (3) 28.22 MPa
Chapter 6 Solutions
Precision Machining Technology
Ch. 6.1 - What part of the vertical milling machine allows...Ch. 6.1 - Briefly describe the direction of movement...Ch. 6.1 - When a table handle is turned clockwise the table...Ch. 6.1 - What distance does the saddle or table usually...Ch. 6.1 - Prob. 5RQCh. 6.1 - Briefly describe the function of the turret and...Ch. 6.1 - What is the name of the taper found in most modem...Ch. 6.1 - What part of the vertical mill can be raised and...Ch. 6.1 - How can power quill feed be automatically stopped...Ch. 6.1 - What is a benefit of using a DRO instead of...
Ch. 6.2 - Many of the cutters used in machining are made of...Ch. 6.2 - What is the major advantage of using...Ch. 6.2 - Prob. 3RQCh. 6.2 - What type of cutting tool would most likely be...Ch. 6.2 - Which type of cutter would most likely be used to...Ch. 6.2 - What workpiece factors might cause a four-flute...Ch. 6.2 - List three types of milling cutters that are used...Ch. 6.2 - Most manual vertical milling machine spindles are...Ch. 6.2 - A __________ is used to retain the toolholder in...Ch. 6.2 - What type of toolholder might he selected for...Ch. 6.2 - Sketch a corner-rounding endmill.Ch. 6.2 - What toolholding device uses two drive keys and a...Ch. 6.2 - Prob. 13RQCh. 6.2 - List the four basic pieces of a step clamp set: a....Ch. 6.2 - Prob. 15RQCh. 6.2 - Irregularly shaped work may be held in a custom...Ch. 6.3 - List five safety guidelines to observe when...Ch. 6.3 - Briefly describe the process of aligning a milling...Ch. 6.3 - What is chip load?Ch. 6.3 - Define IPM.Ch. 6.3 - Calculate spindle speed and feed for the two...Ch. 6.3 - Briefly describe the process of locating the...Ch. 6.3 - What are two benefits of boring over other...Ch. 6.3 - What are face milling and peripheral milling?Ch. 6.3 - When squaring a block on the vertical mill, what...Ch. 6.3 - What are the three basic methods used to mill...Ch. 6.3 - What must first be done before milling with either...Ch. 6.3 - Prob. 12RQCh. 6.3 - What diameter cutter should be used to create...Ch. 6.3 - When roughing a pocket, should you machine in a...Ch. 6.4 - What is a rotary axis?Ch. 6.4 - Define the term indexing.Ch. 6.4 - Describe the primary differences between the...Ch. 6.4 - Name three types of workpiece features that are...Ch. 6.4 - Briefly describe the two alignment steps that need...Ch. 6.4 - If the outside of a 6"-diameter disk is to be...Ch. 6.4 - What is the gear ratio found in the gear train of...Ch. 6.4 - When using the indexing head, a __________ can be...Ch. 6.4 - A workpiece requires 9 divisions. Calculate the...Ch. 6.4 - In the formula 40D=T,what do T and D represent?
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- CORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. I REALLY NEED FBD. The roof truss shown carries roof loads, where P = 10 kN. The truss is consisting of circular arcs top andbottom chords with radii R + h and R, respectively.Given: h = 1.2 m, R = 10 m, s = 2 m.Allowable member stresses:Tension = 250 MPaCompression = 180 MPa1. If member KL has square section, determine the minimum dimension (mm).2. If member KL has circular section, determine the minimum diameter (mm).3. If member GH has circular section, determine the minimum diameter (mm).ANSWERS: (1) 31.73 mm; (2) 35.81 mm; (3) 18.49 mmarrow_forwardPROBLEM 3.23 3.23 Under normal operating condi- tions a motor exerts a torque of magnitude TF at F. The shafts are made of a steel for which the allowable shearing stress is 82 MPa and have diameters of dCDE=24 mm and dFGH = 20 mm. Knowing that rp = 165 mm and rg114 mm, deter- mine the largest torque TF which may be exerted at F. TF F rG- rp B CH TE Earrow_forward1. (16%) (a) If a ductile material fails under pure torsion, please explain the failure mode and describe the observed plane of failure. (b) Suppose a prismatic beam is subjected to equal and opposite couples as shown in Fig. 1. Please sketch the deformation and the stress distribution of the cross section. M M Fig. 1 (c) Describe the definition of the neutral axis. (d) Describe the definition of the modular ratio.arrow_forward
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- Can you provide steps and an explaination on how the height value to calculate the Pressure at point B is (-5-3.5) and the solution is 86.4kPa.arrow_forwardPROBLEM 3.46 The solid cylindrical rod BC of length L = 600 mm is attached to the rigid lever AB of length a = 380 mm and to the support at C. When a 500 N force P is applied at A, design specifications require that the displacement of A not exceed 25 mm when a 500 N force P is applied at A For the material indicated determine the required diameter of the rod. Aluminium: Tall = 65 MPa, G = 27 GPa. Aarrow_forwardFind the equivalent mass of the rocker arm assembly with respect to the x coordinate. k₁ mi m2 k₁arrow_forward
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