EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 5, Problem 37QTP
Conduct an Internet search and determine the chemical composition of (a) TRIP 450/800; (b) 304 stainless steel; and (c) 4140 steel. If a foundry ladle will pour 50,000 kg, calculate the weight of each element in the ladle.
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Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of
250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor
pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of
the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction
between the belt and the small pulley is 0.3, and between the belt and the large pulley is
0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³.
(a) What is the power capacity of the drive and (b) If the small pulley replaced by
V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of
friction between belt and grooved pulley is 0.35. What will be the power capacity in this
case, assuming that the diameter of the large pulley remain the same of 1500 mm.
You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure.
The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application:
Specifications:
Motor Power: The electric motor provides 10 kW of power at 1,500 RPM.
Output Speed: The output shaft should rotate at 150 rpm.
Design Decisions:
Transmission ratio: Determine the necessary drive ratio for the system.
Shaft Diameter: Design the shafts for both the motor and the conveyor end.
Material Selection: Choose appropriate materials for the gears, shafts.
Bearings: Select suitable rolling element bearings.
Constraints:
Space Limitation:
The available space for the gear drive system is limited to a 1-meter-long section.
Attribute 4 of CEP
Depth of knowledge required
Fundamentals-based, first principles analytical approach…
Chapter 5 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 5 - What are the major categories of ferrous alloys?Ch. 5 - Prob. 2RQCh. 5 - List the basic raw materials used in making iron...Ch. 5 - List the types of furnaces commonly used in...Ch. 5 - List and explain the characteristics of the types...Ch. 5 - Prob. 6RQCh. 5 - What is continuous casting? What advantages does...Ch. 5 - What is the role of a tundish in continuous...Ch. 5 - Prob. 9RQCh. 5 - What are trace elements?
Ch. 5 - What are the percentage carbon contents of...Ch. 5 - Prob. 12RQCh. 5 - Prob. 13RQCh. 5 - Prob. 14RQCh. 5 - Prob. 15RQCh. 5 - What is high-speed steel?Ch. 5 - Prob. 17RQCh. 5 - Prob. 18RQCh. 5 - Prob. 19RQCh. 5 - What effect does carbon content have on mechanical...Ch. 5 - Identify several different products that are made...Ch. 5 - Professional cooks generally- prefer carbon-steel...Ch. 5 - Prob. 23QLPCh. 5 - Explain why continuous casting has been such an...Ch. 5 - Describe applications in which you would not want...Ch. 5 - Explain what would happen if the speed of the...Ch. 5 - The cost of mill products of metals increases with...Ch. 5 - Describe your observations regarding the...Ch. 5 - Prob. 29QLPCh. 5 - Prob. 30QLPCh. 5 - In Table 5.9, D2 steel is listed as a more common...Ch. 5 - List the common impurities in steel. Which of...Ch. 5 - Explain the purpose of the oil shown at the top...Ch. 5 - Recent research has identified mold-surface...Ch. 5 - Prob. 35QLPCh. 5 - List and explain the advantages and disadvantages...Ch. 5 - Conduct an Internet search and determine the...Ch. 5 - Refer to the available literature, and estimate...Ch. 5 - Some soft drinks are now available in steel cans...Ch. 5 - Using strength and density data, determine the...Ch. 5 - The endurance limit (fatigue life) of steel is...Ch. 5 - Using the data given in Table 5.4, obtain the...Ch. 5 - Based on the information given in Section 5.5.1,...Ch. 5 - Assume that you are in charge of public relations...Ch. 5 - Assume that you are in competition with the steel...Ch. 5 - In the past, waterfowl hunters used lead shot in...Ch. 5 - Aluminum is being used as a substitute material...Ch. 5 - In the 1940s (the Second World War), the Yamato...Ch. 5 - Search the technical literature, and add more...Ch. 5 - Referring to Fig. 5.4a, note that the mold has...
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