EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 31, Problem 27QLP
Can the roll-bonding process be applied to a variety of part configurations? Explain.
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Provide a reasonable explanation for the following observation: a welded component made of Al 6061-T6 alloy is routinely found to deform plastically first in the region adjacent to the weld joint despite the fact that the stress is nominally the same everywhere in the component. What solution would you propose to fix this problem, assuming that the weld joint cannot be eliminated from the design?
Explain with neat sketch, the joining process of “Riveting”.
a) A bicycle frame is being designed to carry a pedal force of 800N. Assuming axial loading only, which material will produce the lightest frame out of the two in the table below? Assume a design factor of 1.2
b) If the bicycle frame is being welded together and an internal flaw size of 30mm results, which material will produce the lighter section? (Apply a design factor of 1.2
If the bicycle frame needs to last a minimum 3 x 105 cycles, with an average stress of 150MPa and an alternating stress of 200MPa, use the Soderberg criterion to pick a suitable material from the two alloys listed above. Show all your working.
Chapter 31 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 31 - Explain what is meant by solid-state welding.Ch. 31 - What is cold welding? Why is it so called?Ch. 31 - What is (a) a ferrule, (b) filled gold, and (c) a...Ch. 31 - What are faying surfaces in solid-state welding...Ch. 31 - What is the basic principle of (a) ultrasonic...Ch. 31 - Explain how the heat is generated in the...Ch. 31 - Prob. 7RQCh. 31 - Describe the principle of resistance-welding...Ch. 31 - Prob. 9RQCh. 31 - What type of products are suitable for stud...
Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - Describe how high-frequency butt welding operates.Ch. 31 - What materials are typically used in...Ch. 31 - Make a list of processes in this chapter,...Ch. 31 - Prob. 17QLPCh. 31 - Explain the reasons why the processes described in...Ch. 31 - Explain the similarities and differences between...Ch. 31 - Describe your observations concerning Figs....Ch. 31 - Would you be concerned about the size of weld...Ch. 31 - What advantages does friction welding have over...Ch. 31 - Prob. 23QLPCh. 31 - Prob. 24QLPCh. 31 - Discuss the factors that influence the strength of...Ch. 31 - What are the sources of heat for the...Ch. 31 - Can the roll-bonding process be applied to a...Ch. 31 - Prob. 28QLPCh. 31 - List and explain the factors involved in the...Ch. 31 - Give some of the reasons that spot welding is...Ch. 31 - Prob. 31QLPCh. 31 - Prob. 32QLPCh. 31 - Prob. 33QLPCh. 31 - Prob. 34QLPCh. 31 - Prob. 35QLPCh. 31 - Prob. 36QLPCh. 31 - Prob. 37QLPCh. 31 - Prob. 38QLPCh. 31 - Which processes in this chapter are not affected...Ch. 31 - Consider the situation where two round...Ch. 31 - Prob. 41QLPCh. 31 - The energy required in ultrasonic welding is found...Ch. 31 - Prob. 43QTPCh. 31 - Prob. 44QTPCh. 31 - Prob. 45QTPCh. 31 - Prob. 46SDPCh. 31 - Explain how you would fabricate the structures...Ch. 31 - Prob. 48SDPCh. 31 - Prob. 49SDPCh. 31 - Prob. 50SDPCh. 31 - Prob. 51SDPCh. 31 - Prob. 52SDPCh. 31 - Prob. 53SDPCh. 31 - Describe the methods you would use for removing...Ch. 31 - Prob. 55SDPCh. 31 - Prob. 56SDPCh. 31 - Inspect the sheet-metal body of an automobile,...Ch. 31 - Prob. 59SDPCh. 31 - Prob. 60SDPCh. 31 - Sketch the microstructure you would expect if a...
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- Identify the conditions under which a brazed joint is likely to be “stronger” than the brazing material by itself. Describe the trends in joint fracture strength as it becomes wider/narrower or thinner/thicker.arrow_forwardWhat does liquid-solid phase bonding mean and in which cases is it preferred over welding? What does capillarity mean in this process?arrow_forwardDetermine the effects of two-dimensional and three-dimensional loading on the dimensions of a given material with regard to a simple joining block.arrow_forward
- (4) The average flow stress is the flow stress multiplied by which of the following factors: (a) n, (b) (1-n), (c) 1/n, or (d) 1/(1+n), where n is the strain hardening exponent? (5) The strength of a brazed joint is typically (a) equal to, (b) stronger than, or (c) weaker than soldered joint? (6) Thread cutting operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e shaper? (7) Of the following cutting conditions, which one has the greatest effect on cutting temperature: (a) cutting speed, (b) depth of cut, or (c) feed? (8) The maximum possible draft in a rolling operation depends on which of the following parameters (two correct answers): (a) coefficient of friction, (b) roll diameter, (c) roll velocity, (d) stock thickness, (e) strainarrow_forwardWhat are the problems while the space shuttle enters the atmosphere? What are the selection requirements for the materials that are used for wing coating structure? Select the proper material. Explain your reasons.arrow_forward(c) Elaborate the principles of vacuum forming process for thermoplastics, given a shaped form. Question 5 (a) [4] i. Explain the Spin welding process with the help of a diagram. [6] ii. Name the two requirements for the process to be successful? [4] (b) i. Which are the most common fastners used in assembly? [2] ii. Which joining process could be suitable for joining rubber sheet material? [2] (a) i. Give three reasons why mechanical fastners must be kept to a minimum for the assembly process. [3] i. What are the three things recommended to lower the assembly costs? [3]arrow_forward
- HANDWRITTEN ANSWER PLS. What does liquid-solid phase bonding mean and in which cases is it preferred instead of welding? What does capillarity mean in this process?arrow_forward(c) Two carbon steel workpieces were joined together by welding. The type of joint is butt joint. (i) With the aid of sketches, state ONE (1) suitable fusion and ONE (1) suitable solid- state welding processes. Compare both of the processes. (ii) Explain the effect of heat on the microstructure and material properties of the base metal after the welding process.arrow_forwardExplain the mechanism of heat generation in Resistance spot welding. Explain the Force (current) vs time diagram.arrow_forward
- !arrow_forwardDiscuss the qualitative changes of burst and collapse resistances when the casing string is become under tension or compression load.arrow_forward(b) Two flat aluminum sheets (each 1 mm thick) are being spot welded by use of a current of 5000A and a current flow time of 0.2 s. The electrodes are 3 mm in diameter. Assume that the resistance is 200µ2. Given the density of aluminum is 2.70 g/cm³ and the latent heat of fusion (hf) for aluminum is 321 J/g.arrow_forward
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