Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 31, Problem 19QLP
Explain the similarities and differences between the joining processes described in this chapter and those in Chapter 30.
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Please explain the significance of residual stress in welded structures and the ways to deal with this
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2) Explain how a cylindrical joint can be practically realised?
Chapter 31 Solutions
Manufacturing Engineering & Technology
Ch. 31 - Explain what is meant by solid-state welding.Ch. 31 - What is cold welding? Why is it so called?Ch. 31 - What is (a) a ferrule, (b) filled gold, and (c) a...Ch. 31 - What are faying surfaces in solid-state welding...Ch. 31 - What is the basic principle of (a) ultrasonic...Ch. 31 - Explain how the heat is generated in the...Ch. 31 - Prob. 7RQCh. 31 - Describe the principle of resistance-welding...Ch. 31 - Prob. 9RQCh. 31 - What type of products are suitable for stud...
Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - Describe how high-frequency butt welding operates.Ch. 31 - What materials are typically used in...Ch. 31 - Make a list of processes in this chapter,...Ch. 31 - Prob. 17QLPCh. 31 - Explain the reasons why the processes described in...Ch. 31 - Explain the similarities and differences between...Ch. 31 - Describe your observations concerning Figs....Ch. 31 - Would you be concerned about the size of weld...Ch. 31 - What advantages does friction welding have over...Ch. 31 - Prob. 23QLPCh. 31 - Prob. 24QLPCh. 31 - Discuss the factors that influence the strength of...Ch. 31 - What are the sources of heat for the...Ch. 31 - Can the roll-bonding process be applied to a...Ch. 31 - Prob. 28QLPCh. 31 - List and explain the factors involved in the...Ch. 31 - Give some of the reasons that spot welding is...Ch. 31 - Prob. 31QLPCh. 31 - Prob. 32QLPCh. 31 - Prob. 33QLPCh. 31 - Prob. 34QLPCh. 31 - Prob. 35QLPCh. 31 - Prob. 36QLPCh. 31 - Prob. 37QLPCh. 31 - Prob. 38QLPCh. 31 - Which processes in this chapter are not affected...Ch. 31 - Consider the situation where two round...Ch. 31 - Prob. 41QLPCh. 31 - The energy required in ultrasonic welding is found...Ch. 31 - Prob. 43QTPCh. 31 - Prob. 44QTPCh. 31 - Prob. 45QTPCh. 31 - Prob. 46SDPCh. 31 - Explain how you would fabricate the structures...Ch. 31 - Prob. 48SDPCh. 31 - Prob. 49SDPCh. 31 - Prob. 50SDPCh. 31 - Prob. 51SDPCh. 31 - Prob. 52SDPCh. 31 - Prob. 53SDPCh. 31 - Describe the methods you would use for removing...Ch. 31 - Prob. 55SDPCh. 31 - Prob. 56SDPCh. 31 - Inspect the sheet-metal body of an automobile,...Ch. 31 - Prob. 59SDPCh. 31 - Prob. 60SDPCh. 31 - Sketch the microstructure you would expect if a...
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- What do you understand by the term welded joint? How it differs from riveted joint?arrow_forwardWhat do you understand by the term riveted joint? Explain the necessity of such a joint.arrow_forwardTwo 1.2 mm thick flat copper sheets are being spot welded using a current of 6000A and a current flow time of 0.18 s. The electrodes are 5 mm in diameter. Estimate the generated in the weld zone. Take effective resistance as 150 ohm. also calculate temperature rise assuming that the heat generated is confined to the volume ogf materials directly between two electrodes and temperature is uniformly distributed.arrow_forward
- Two 1.2 mm thick flat copper sheets are being spot welded using a current of 6000 A and a current flow time of 0.18 s. The electrodes are 5 mm in diameter. Estimate the heat generated in the weld zone. Take effective resistance as 150 µΩ. Also calculate temperature rise assuming that the heat generated is confined to the volume of material directly between the two electrodes and temperature is uniformly distributed.arrow_forwardA 40 mm diameter solid shaft is to be welded to a flat plate and is required to carry a torque of 2000 Nm. If fillet joint is used foe welding what will be the minimum size of the weld when working shear stress is 76 MPa.arrow_forward(b) Two flat aluminum sheets (each 1 mm thick) are being spot welded by use of a current of 5000A and a current flow time of 0.2 s. The electrodes are 3 mm in diameter. Assume that the resistance is 200µ2. Given the density of aluminum is 2.70 g/cm³ and the latent heat of fusion (hf) for aluminum is 321 J/g.arrow_forward
- Write down the damage patterns that occur in the rivet joints that are forced axially. Explain how strength calculations are made under static stresses.arrow_forwardTwo 1.2 mm thick sheets of steel are joined by double-sided spot welding using a current of 6000A and current flow time of t = 0.15 sec. The electrodes are 3 mm in diameter and the weld spot thickness is approximately one third of the total thickness of the metal sheets. Assuming that the effective resistance in this operation is 200 micro resistance, estimate the heat generated and its distribution in the weld zone. (Take density of steel = 8600 Kg/m3 and its latent heat capacity, L =1400 J/g)arrow_forwardA gas metal arc welding test is performed to determine the value of melting factor f₂ for a certain metal and operation. The welding voltage = 25 volts, current = 125 amps, and heat transfer factor is assumed to be = 0.90, a typical value for GMAW. The rate at which the filler metal is added to the weld is 0.50 in³ per minute, and measurements indicate that the final weld bead consists of 57% filler metal and 43% base metal. The unit melting energy for the metal is known to be 75 Btu/in³. (a) Find the melting factor. (b) What is the travel speed if the cross-sectional area of the weld bead = 0.05 in²?arrow_forward
- Identify the defects and remedial actions in welding and casting process. Moreover, how rolling and forging defects can be removed effectively?arrow_forwardResistance spot welding is performed on two plates of 1.5 mm thickness with 6 mm diameter electrode, using 15000 A current for a time duration of 0.25 seconds. Assuming the interface resistance to be 0.00010, the heat generated ( W-sec) to form the weld isarrow_forwardProvide a reasonable explanation for the following observation: a welded component made of Al 6061-T6 alloy is routinely found to deform plastically first in the region adjacent to the weld joint despite the fact that the stress is nominally the same everywhere in the component. What solution would you propose to fix this problem, assuming that the weld joint cannot be eliminated from the design?arrow_forward
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