DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 28, Problem 23RQ
To determine
The reason for number of grains per square inch decreases with increasing grain diameter.
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b) Answer all of the multiple choice questions;
1. Which one of the following crystal structures has the many slip directions and
therefore the metals with this structure are generally more easy to deform at room
temperature: (a) BCC, (b) FCC, (c) HCP?
2. A finishing operation generally invoves which one of the following combinations of
cutting conditions? (a) high v (speed). S (feed)and d (depth of cut) (b) high v, lowf and
d (c) low v, highfand d (d) low v, f, and d.
3. Of the following cutting conditions, which one has the greatest effect on tool wear: (a)
cutting speed, (b) depth of cut, or (c) feed.
4. Which one of the following cutting tool materials has the highest toughness; (a)
ceramics. (b) HSS (c) synthetic diamond.
5. Which of the following manufacturing processes are classified as material removal
processes (two correct answers): (a) casting, (b) rolling, (c) forging, (d) grinding, (e)
sawing.
6. Which one of the following cutting tool materials has the highest hardness;…
(a)
Figure 1 shows surface roughness and tolerances obtained in Chemical
Machining (CM) and Electrochemical Machining (ECM) process for different
types of electronic products.
Comment on the differences between chemical and electrochemical machining
process in terms of surface roughness and tolerance of the machined product as
illustrated in Figure 1.
0.9
CM
0.8
0.7
Z ECM
0.6
0.5
0.4
0.3
0.2
0.1
Product A
Product B
Product C
Product D
Products
25
E ČM
20
Z ECM
15
10
Product A
Product B
Product C
Product D
Products
Figure 1: Surface roughness and tolerances of various electronic products
Surface roughness, Ra
Tolerance, (t mm x 10)
We have a rectangular piece. We wish to manufacture a parallel slot along thepiece in a vertical milling machine and 50 cm from the edge. The width of the slot is 40 mm. TheDepth of the slot is 25 mm. For this, several rough cutting steps and aFine cut with a depth of 0.20 mm. The depth for each of the steps ofrough cut is limited to 1.75 mmAditional information:What is the number of blades used for the rough cutting steps?What is the number of blades used for the fine cutting step?
Chapter 28 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 28 - What are machining processes that use abrasive...Ch. 28 - What is attrition in an abrasive grit?Ch. 28 - Why is friability an important grit property?Ch. 28 - Explain the relationship between grit size and...Ch. 28 - Why is aluminum oxide used more frequently than...Ch. 28 - Why is CBN superior to silicon carbide as an...Ch. 28 - What materials commonly are used as bonding agents...Ch. 28 - Why is the grade of a bond in a grinding wheel...Ch. 28 - How does grade differ from structure in a grinding...Ch. 28 - Prob. 10RQ
Ch. 28 - How does loading differ from glazing?Ch. 28 - What is meant by the statement that grinding is a...Ch. 28 - What is accomplished in dressing a grinding wheel?Ch. 28 - How does abrasive machining differ from ordinary...Ch. 28 - Prob. 15RQCh. 28 - How is the feed of the workpiece controlled in...Ch. 28 - Why is grain spacing important in grinding wheels?Ch. 28 - Prob. 18RQCh. 28 - How does plunge-cut grinding compare to...Ch. 28 - Prob. 20RQCh. 28 - What is the purpose of low-stress grinding?Ch. 28 - How is low-stress grinding done compared to...Ch. 28 - Prob. 23RQCh. 28 - Why are centerless grinders so popular in industry...Ch. 28 - Explain how an SEM micrograph is made. Check the...Ch. 28 - Why are vacuum chucks and magnetic chucks widely...Ch. 28 - How does creep feed grinding differ from...Ch. 28 - Why does a lap not wear, even though it is softer...Ch. 28 - How do honing stones differ from grinding wheels?Ch. 28 - What is meant by charging a lap?Ch. 28 - Why is a honing head permitted to float in a hole...Ch. 28 - How does a coated abrasive differ from an abrasive...Ch. 28 - Why are the bottoms of chips shown in Figure 28.9...Ch. 28 - Prob. 34RQCh. 28 - What are the common causes of grinding accidents?Ch. 28 - What other machine tool does a surface grinder...Ch. 28 - Figure 28.11 showed residual stress distributions...Ch. 28 - In grinding, what is infeed versus cross feed?Ch. 28 - One of the problems with waterjet cutting is that...Ch. 28 - In AWC, what keeps the abrasive jet from machining...Ch. 28 - Prob. 1PCh. 28 - Explain why it is that a small particle of a...Ch. 28 - In grinding, both the wheel and workpiece are...
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