Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 27, Problem 4RQ
What is the underlying principle of electrochemical grinding?
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Chapter 27 Solutions
Manufacturing Engineering & Technology
Ch. 27 - Describe the similarities and differences between...Ch. 27 - Name the processes involved in chemical machining....Ch. 27 - Explain the difference between chemical machining...Ch. 27 - What is the underlying principle of...Ch. 27 - Explain how the EDM process is capable of...Ch. 27 - What are the important features of the Blue Arc...Ch. 27 - What are the capabilities of wire EDM? Could this...Ch. 27 - Explain why laser Microjet has a large depth of...Ch. 27 - Describe the advantages of water-jet machining.Ch. 27 - What is the difference between photochemical...
Ch. 27 - What type of workpiece is not suitable for...Ch. 27 - What is an undercut? Why must it be considered in...Ch. 27 - Explain the principle of hybrid machining.Ch. 27 - Give technical and economic reasons that the...Ch. 27 - Why is the preshaping or premachining of parts...Ch. 27 - Explain why the mechanical properties of workpiece...Ch. 27 - Prob. 17QLPCh. 27 - Prob. 18QLPCh. 27 - Why has electrical-discharge machining become so...Ch. 27 - Prob. 20QLPCh. 27 - Which of the advanced machining processes would...Ch. 27 - Which of the processes described in require a...Ch. 27 - Describe your thoughts regarding the laser-beam...Ch. 27 - Are deburring operations still necessary for some...Ch. 27 - List and explain factors that contribute to a poor...Ch. 27 - What is the purpose of the abrasives in...Ch. 27 - Which of the processes described in this chapter...Ch. 27 - Is kerf width important in wire EDM? Explain.Ch. 27 - Comment on your observations regarding Fig. 27.4.Ch. 27 - Why may different advanced machining processes...Ch. 27 - A 200-mm-deep hole that is 30 mm in diameter is...Ch. 27 - If the operation in Problem 27.31 were performed...Ch. 27 - A cutting-off operation is being performed with a...Ch. 27 - A 0.80-in.-thick copper plate is being machined by...Ch. 27 - Explain why it is difficult to produce sharp...Ch. 27 - Make a list of the processes described in this...Ch. 27 - Would the processes described in this chapter be...Ch. 27 - Prob. 38SDPCh. 27 - Describe your thoughts as to whether the...Ch. 27 - Make a list of machining processes that may be...Ch. 27 - At what stage is the abrasive in abrasive...Ch. 27 - Describe the similarities and differences among...Ch. 27 - Describe the similarities and differences among...Ch. 27 - Describe any workpiece size limitations in...Ch. 27 - Suggest several design applications for the types...Ch. 27 - Based on the topics covered in Parts III and IV,...Ch. 27 - Review Example 27.1 and explain the relevant...Ch. 27 - Precision engineering is a term that is used to...Ch. 27 - With appropriate sketches, describe the principles...Ch. 27 - Make a table of the process capabilities of the...Ch. 27 - One of the general concerns regarding advanced...Ch. 27 - It can be seen that several of the processes...
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- What wheel shapes are commonly used for surface and cylindrical grinding?arrow_forward11) An internal bore is ground to 100 mm, removing 0.3 mm stock. To accomplish this, a grinding wheel 80% of the finished size is used. The wheel is dressed every 15 cycles because it is observed that the radial wheel wear is 0.05 mm on average. Assume wheel and part widths are equal. a. What dressing depth would you recommend and why? b. Calculate the G-ratio of this operation.arrow_forwardDefine trueing and creep feed grinding.arrow_forward
- c) It is planned to carry out the grinding operation using a grinding wheel of diameter 15 cm and width 2 cm, and using successive depths of cut of 0.02 mm, with two final cuts of 0.01 mm each. Wheel speed is 1450 m/min, work speed is 0.25 m/s and the cross feed is 0.4 mm. The number of active grits per area of the wheel surface is 0.75 grits/mm? with a grain aspect ratio of 20. i) Determine the Material Removal Rates for both depths of cut. ii) If the cycle time for one forward/return stroke of the work during grinding is 5 sec., estimate the total time taken to complete the job. ii) Considering a constant of proportionality K2 of 40,000, determine the maximum surface temperature of the work. iv) What recommendations would you give to reduce any surface damage owing to high work temperatures?arrow_forwardRod Mills, Ball Mills and Autogenous Mills are different types of tumbling mills used in the metalliferous industry. What equipment, if any, usually accompanies each of these mills in grinding circuits and why.arrow_forward13) Manufacturers are designing grinding spindles to turn at higher and higher speeds. What is the main reason for this, and what is one drawback of increasing speed? 14) Name 2 reasons why cost increases as finish allowances decrease (See Figure 9.40).arrow_forward
- Speed of Ball Mill In a ball mill of diameter 2000 mm, 100 mm dia steel balls are being used for grinding. Presently, for the material being ground, the mill is run at 15 rpm. At what speed will the mill have to be run if the 100 mm balls are replaced by 50 mm balls, all the other conditions remaining the same?arrow_forwardQ4: B: Explain in detail the grinding operations? 05: A:arrow_forwardA note States leave in minimum of .005" on all surfaces to allow for grinding after heat treat what should the size of a 2.000" diameter shaft be prior to heat treating?arrow_forward
- 9-a- (iv) Which material is used make grinding wheel? Give reason?arrow_forwardIn a surface grinding operation performed on a 6150 steel workpart (annealed, approximately 200 BHN), the designation on the grinding wheel is C-24-D-5-V. Wheel diameter =178 mm and its width= 25 mm. Rotational speed = 3000 rev/min. Infeed = 0.05 mm per pass, crossfeed = 12.5 mm, and workpiece speed = 6 m/min. This operation has been a source of trouble right from the beginning. The surface finish is not as good as the 0.4 µm specified on the part print, and there are signs of metallurgical damage on the surface. In addition, the wheel seems to become clogged almost as soon as the operation begins. In short, nearly everything that can go wrong with the job has gone wrong. (a) Determine the rate of metal removal when the wheel is engaged in the work. (b) If the number of active grits per cm? = 30, determine the average chip length and the number of chips formed per time. (c) What changes would you recommend in the grinding wheel to help solve the problems encountered? Explain why you…arrow_forward2) Write the application and advantages of Honing Process? 3) Briefly explain the working of a centerless grinding operation with a neat sketch?arrow_forward
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