EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 24, Problem 45QTP
Assume that m the face-milling operation shown in Fig. 24.6 the workpiece dimensions are 4 in. by 10 in. The cutter is 6 in. in diameter, has eight teeth, and rotates at 300 rpm. The depth of cut is 0.125 in. and the feed is 0.005 in./tooth. Assume that the specific energy requirement for this material is 2 hp-min/in.3 and that only 75% of the cutter diameter is engaged during cutting. Calculate (a) the power required and (b) the material-removal rate.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
The following data is given for slab milling of a 300 mm long 50 mm wide mild steel block: Cutter of diameter= 60 mm; Numbers of teeth =12; Cutter speed = 120 rev/min; Depth of cut = 3.2 mm; Feed is 0.25 mm/tooth.Determine (i) Table feed in mm/min, (ii) MRR (iii) Power (iv) Torque and (v) Total machining time. Assumesuitable approach and over-run and specific energy of mild steel as 5 Ws/mm3.
A slab-milling operation is carried out on a 200 mm long, 80-mm-wide annealed mild-steel workpiece having a feedrate of 0.1 mm/tooth and a depth of cut of 4.0 mm. The cutter of 50 mm diameter has 18 straight teeth and rotates at 135 rpm. The given specific energy for this material is 3.5 W s/mm3 and the slab mill is wider than the workpiece to be machined. Calculate:‧ the material-removal rate;‧ the power and torque required for this operation;‧ the cutting time.
(243 mm/min, 77760 mm3/min, 4.5 kW, 52.8 s)
In 3-axis milling, the table feedrate is
703.00 mm/min. Using a 10mm
endmill to cut the material with a
radial depth of 4.60 mm and axial
depth of 4.20 mm, what is the
material removal rate (Cm³ /min) in
this operation?
Your Answer:
Answer
Chapter 24 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- across the surface and (b) the maximum metal removal rate during cutting A slab milling operation is performed on the top surface of a steel rectangular workpiece 12.0 in long by 2.5 in wide. The helical milling cutter, which has a 3.0 in diameter and ten teeth, is set up to overhang the width of the part on both sides. Cutting speed is 125 ft/min, feed is 0.006 in/tooth, and depth of cut = 0.300 in. Determine (a) the actual machining time to make one pass across the surface and (b) the maximum metal removal rate during the cut. (c) If an additional approach distance of 0.5 in is provided at the beginning of the pass (before cutting begins), and an overtravel distance is provided at the end of the pass equal to the cutter radius plus 0.5 in, what is the duration of the feed motion.arrow_forwardIn an orthogonal cutting operation an 8 mm deep groove is to be turned on a 50 mm diameter steel bar. Spindle speed is 300 rpm and a feed rate of 0.25 mm/rev is given to the tool. Produced chips have a width of 2 mm. Calculate the material removal rate at the beginning and at the end of the cut. Can u help me please?arrow_forwardA face milling operation is used to machine 6.0 mm from the top surface of a rectangular piece of aluminum 300 mm long by 125 mm wide in a single pass. The cutter follows a path that is centered over the workpiece. It has four teeth and is 150 mm in diameter. Cutting speed = 2.8 m/s, and chip load = 0.27 mm/tooth. Determine (a) the actual machining time to make the pass across the surface and (b) the maximum metal removal rate during cuttingarrow_forward
- In face milling, assume that the Diameter of the cutter is 200 mm, the width of the block is 60 mm, and the length of the block is 344 mm, if the depth of cut is 3 mm, = 0.6 mm/min, and N = 100 rpm. The cutter has 12 inserts, and the workpiece material is bronze. Calculate the estimated power required, the cutting force, and the torque.arrow_forward1. Peripheral milling is performed on the top surface of a rectangular work part that is 350 mm long by 60 mm wide. The milling cutter is 75 mm in diameter and has five teeth. It overhangs the width of the part on both sides. Cutting speed 55 m/min, chip load 0.25 mm/tooth, and depth of cut 5 mm. Maximum material removal rate during the cut will be mm/s. (a) 1419, (b) 1429, (c) 1439, (d) 1449, (e) 1459arrow_forwardTurning Operation In a production turning operation, the foreman has decreed that a single pass must be completed on the cylindrical workpiece in 4.8 min. The piece is 400 mm long and 150 mm in diameter. Using a feed = 0.43 mm/rev and a depth of cut = 4.0 mm, what cutting speed must be used to meet this machining time requirement? Hint: Re-arrange the Tm equation to find v in m/min Tm= T.DO.L v.f 1.522arrow_forward
- Q1. Calculate the time required to machine a workpiece 170 mm long, 60 mm diameter to 165 mm long 50 mm diameter. The workpiece rotates at 440 rpm, feed is 0.3 mm/rev and maximum depth of cut is 2 mm. Assume total approach and overtravel distance as 5 mm for turning operation. Answer Q2. A gray cast iron surface 280 wide and 540mm long may be machined either on a vertical milling machine, using a 100mm - diameter face mill having eight inserted HSS teeth, or on a horizontal milling machine using an HSS slab mill with eight teeth on a 200-mm. diameter. Which machine has the faster cutting time? The values of feed per tooth and cutting speed for both processes are 0.4mm/tooth and 80m/min, respectively. The depth of cut = 3.0 mm and assume A and O equal to 5. Answerarrow_forwardWhats the answer for this please ?arrow_forwardIn the horizontal milling machine, plain milling is accomplished on the top surface of a rectangular workpiece with dimensions (length 600 mm and width 50 mm). The cutter milling protrudes on both sides of the part. A cutter diameter is 60 mm; the number of teeth is 6. Cutting condition are 60 m/min, 0.25 mm/tooth, and 6.5 mm. Determine :- (a) machining time of the operation. (b) material removal rate during the cut.arrow_forward
- Using slot milling with a cutting tool surface width of 36mm was performed from the top surface to cut a workpiece of 85 x 42 x 8 cm into two equal parts. The milling cutter is 180 mm in diameter and has eight teeth. Cutting speed = 60 m/min, chip load = 0.35 mm/ tooth, and depth of cut = 2 mm, given that the setup and machine settings provide an approach distance of 7mm before actual cutting begins and an overtravel distance of 20 mm after actual cutting has finished, and the return time is a 4-second for idle pass stroke. Determine:- 1. What is the total machining time required for the entire workpiece? 2. The maximum metal removal rate during cutting.arrow_forwardA cylindrical rod is machined using turning processes. It is given that the cutting speed is 120min ¹, and feed per tooth is 0.0025 m/min. The outer diameter is 35mm, the length of the rod is 130m and the inner diameter is 22mm. The number of teeth is 6. Find Rotational speed, Feed rate, Machining time, and Depth of cut.arrow_forwardIn a production turning operation, the workpart is 60 mm in diameter and 500 mm long. A feed of 0.75 mm/rev is used in the operation. If cutting speed=9 m/s, the tool must be changed every 4 workparts; But if cutting speed=5 m/s, the tool can be used to produce 50 pieces between tool changes. Determine the Taylor tool life equation for this job. (use the equations given below for solution)arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License