Welding: Principles and Applications (MindTap Course List)
8th Edition
ISBN: 9781305494695
Author: Larry Jeffus
Publisher: Cengage Learning
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Chapter 20, Problem 40R
Not every pound of electrode filler metal used is converted into weld metal. Why?
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Chapter 20 Solutions
Welding: Principles and Applications (MindTap Course List)
Ch. 20 - What are two ways math is most commonly used in...Ch. 20 - What is the two-letter abbreviation for the metric...Ch. 20 - List factors that affect the cost of producing...Ch. 20 - List three examples of whole numbers.Ch. 20 - List three examples of decimal fractions.Ch. 20 - List three examples of a mixed unit.Ch. 20 - List three examples of fractions.Ch. 20 - Add the following angles: a. 3050+205 b. 2525+6245Ch. 20 - Subtract the following angles: a. 45481020 b....Ch. 20 - Using the Pythagorean theorem, find c if a=6 and...
Ch. 20 - Sketch a right triangle, equilateral triangle, and...Ch. 20 - Find the area of the following: a. Square that is...Ch. 20 - Find the volume of the following: a. 5 cube b. 10...Ch. 20 - What would the labor cost be if 20 hours were...Ch. 20 - What is the first step in the sequence of...Ch. 20 - If you need two pieces of pipe—one must be 15 ft...Ch. 20 - How many total feet of metal stock would you need...Ch. 20 - How many total feet of metal stock would you need...Ch. 20 - How many feet of scrap pipe will you have left...Ch. 20 - How much scrap pipe will you have once you cut out...Ch. 20 - When the denominators of two fractions to be added...Ch. 20 - How thick will the finished part be if two pieces...Ch. 20 - How much metal is left if 1/8 in. is ground off a...Ch. 20 - What is a dimensioning tolerance?Ch. 20 - What is the minimum and maximum length a part can...Ch. 20 - Give examples of welding applications where angles...Ch. 20 - Write the Pythagorean Theorem formula for a right...Ch. 20 - What is the name of a triangle where all three...Ch. 20 - Why is it important to know the perimeter...Ch. 20 - In what welding applications might you need to...Ch. 20 - List examples of fixed and variable costs that...Ch. 20 - List examples of overhead costs that a welding...Ch. 20 - When estimating weld cost, what weld joint design...Ch. 20 - When a weld is oversized, what joint failure...Ch. 20 - How does the bevel angle in a groove weld affect...Ch. 20 - What is the cross-sectional area of a V-groove...Ch. 20 - What is the cross-sectional area of a fillet weld...Ch. 20 - What two amounts must be multiplied to determine...Ch. 20 - How many pounds of steel electrode are required to...Ch. 20 - Not every pound of electrode filler metal used is...Ch. 20 - What does it mean if an electrode has a 50...Ch. 20 - What is the meaning of the term deposition rate?Ch. 20 - What factor is not included in the deposition...Ch. 20 - Why do flux cored wires have a higher deposition...Ch. 20 - If a welding project has a 45% operating factor,...
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- Question 1. Draw 3 teeth for the following pinion and gear respectively. The teeth should be drawn near the pressure line so that the teeth from the pinion should mesh those of the gear. Drawing scale (1:1). Either a precise hand drawing or CAD drawing is acceptable. Draw all the trajectories of the involute lines and the circles. Specification: 18tooth pinion and 30tooth gear. Diameter pitch=P=6 teeth /inch. Pressure angle:20°, 1/P for addendum (a) and 1.25/P for dedendum (b). For fillet, c=b-a.arrow_forward5. The figure shows a gear train. There is no friction at the bearings except for the gear tooth forces. The material of the milled gears is steel having a Brinell hardness of 170. The input shaft speed (n2) is 800 rpm. The face width and the contact angle for all gears are 1 in and 20° respectively. In this gear set, the endurance limit (Se) is 15 kpsi and nd (design factor) is 2. (a) Find the revolution speed of gear 5. (b) Determine whether each gear satisfies the design factor of 2.0 for bending fatigue. (c) Determine whether each gear satisfies the design factor of 2.0 for surface fatigue (contact stress). (d) According to the computation results of the questions (b) and (c), explain the possible failure mechanisms for each gear. N4=28 800rpm N₁=43 N5=34 N₂=14 P(diameteral pitch)=8 for all gears Coupled to 2.5hp motorarrow_forward1. The rotating steel shaft is simply supported by bearings at points of B and C, and is driven by a spur gear at D, which has a 6-in pitch diameter. The force F from the drive gear acts at a pressure angle of 20°. The shaft transmits a torque to point A of TA =3000 lbĘ in. The shaft is machined from steel with Sy=60kpsi and Sut=80 kpsi. (1) Draw a shear force diagram and a bending moment diagram by F. According to your analysis, where is the point of interest to evaluate the safety factor among A, B, C, and D? Describe the reason. (Hint: To find F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°) When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on (2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this question because the loading condition is fatigue) and (3) a fatigue analysis using modified Goodman. Note) A standard diameter is not required for the questions. 10 in Darrow_forward
- 3 N2=28 P(diametral pitch)=8 for all gears Coupled to 25 hp motor N3=34 Full depth spur gears with pressure angle=20° N₂=2000 rpm (1) Compute the circular pitch, the center-to-center distance, and base circle radii. (2) Draw the free body diagram of gear 3 and show all the forces and the torque. (3) In mounting gears, the center-to-center distance was reduced by 0.1 inch. Calculate the new values of center-to-center distance, pressure angle, base circle radii, and pitch circle diameters. (4)What is the new tangential and radial forces for gear 3? (5) Under the new center to center distance, is the contact ratio (mc) increasing or decreasing?arrow_forward2. A flat belt drive consists of two 4-ft diameter cast-iron pulleys spaced 16 ft apart. A power of 60 hp is transmitted by a pulley whose speed is 380 rev/min. Use a service factor (Ks) pf 1.1 and a design factor 1.0. The width of the polyamide A-3 belt is 6 in. Use CD=1. Answer the following questions. (1) What is the total length of the belt according to the given geometry? (2) Find the centrifugal force (Fc) applied to the belt. (3) What is the transmitted torque through the pulley system given 60hp? (4) Using the allowable tension, find the force (F₁) on the tight side. What is the tension at the loose side (F2) and the initial tension (F.)? (5) Using the forces, estimate the developed friction coefficient (f) (6) Based on the forces and the given rotational speed, rate the pulley set. In other words, what is the horse power that can be transmitted by the pulley system? (7) To reduce the applied tension on the tight side, the friction coefficient is increased to 0.75. Find out the…arrow_forwardThe tooth numbers for the gear train illustrated are N₂ = 24, N3 = 18, №4 = 30, №6 = 36, and N₁ = 54. Gear 7 is fixed. If shaft b is turned through 5 revolutions, how many turns will shaft a make? a 5 [6] barrow_forward
- Please do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forwardPlease do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forward
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