Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 20, Problem 28QTP

The extruder head in a fused-deposition modeling setup has a diameter of 1.25 mm (0.05 in.) and produces layers that are 0.25 mm (0.01 in.) thick. If the extruder head and polymer extrudate velocities are both 40 mm/s, estimate the production time for the generation of a 38-mm (1.5-in.) solid cube. Assume that there is a 10-second delay between layers as the extruder head is moved over a wire brush for cleaning.

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In a particular extruder screw the channel depth is 2.4 mm, the screw diameter is 50 mm, the screw speed is 100 rev/min, the flight angle is 17o and the pressure varies linearly over the screw length of 1000 mm from zero at entry to 20 MN/m2 at the die entry. The plastic viscosity was 200 Ns/m2. · Estimate the operating point for the extruder when it is combined with an oval die with dimension of 20x 3 mm.
An extruder barrel has a diameter of 4.0 in and an L/D ratio of 28. The screw channel depth = 0.25 in, and its pitch is 4.8 in. It rotates at 60 rev/min. The viscosity of the polymer melt is 100 x 10-4 lb-sec/in2. What head pressure at exit is required to obtain a net volume flow rate of 150 in3/min? Assume that you are extruding 1/2 in PVC pipe (schedule 40) using the conditions above. How long would it take to extrude a 30 foot section? Be sure to note in your solution where you got your dimensions for the PVC pipe.
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