EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 20, Problem 16QLP
How can a mold for sand casting be produced using rapid prototyping techniques? Explain.
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A riser in the shape of a sphere is to be designed for a sand casting mould at Simon Castings. The casting is a rectangular plate, with length = 400 mm, width = 250 mm, and thickness = 15 mm. If the total solidification time of the casting itself is known to be 7 min, determine the diameter of the riser so that it will take 30% longer for the riser to solidify.
manafacturing technology
answer please as soon as possible
3) What are the means of elastic and plastic deformations?
List the passageway (gating system) elements in sand casting moulds and show
them with drawing?
Chapter 20 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 20 - What is the basic difference between additive...Ch. 20 - What is stereolithography?Ch. 20 - What is virtual prototyping, and how does it...Ch. 20 - What is fused-deposition modeling?Ch. 20 - Prob. 5RQCh. 20 - Prob. 6RQCh. 20 - Explain what each of the following means: (a) 3DP,...Ch. 20 - What starting materials can be used in...Ch. 20 - What are the cleaning and finishing operations in...Ch. 20 - Which rapid-prototyping technologies do not...
Ch. 20 - What are the advantages of electron beam melting?Ch. 20 - What is the Keltool process?Ch. 20 - What is a self-replicating machine?Ch. 20 - Which rapid-prototyping operations can produce...Ch. 20 - Which rapid-prototyping operations can produce...Ch. 20 - How can a mold for sand casting be produced using...Ch. 20 - Examine a ceramic coffee cup and determine in...Ch. 20 - How would you rapidly manufacture tooling for...Ch. 20 - Explain the significance of rapid tooling in...Ch. 20 - List the processes described in this chapter that...Ch. 20 - Few parts in commercial products today are...Ch. 20 - Can rapid-prototyped parts be made of paper?...Ch. 20 - Careful analysis of a rapid-prototyped part...Ch. 20 - Why are the metal parts in three-dimensional...Ch. 20 - Make a list of the advantages and limitations of...Ch. 20 - In making a prototype of a toy automobile, list...Ch. 20 - Using an approximate cost of 400 per gallon for...Ch. 20 - The extruder head in a fused-deposition modeling...Ch. 20 - Using the data for Problem 20.28 and assuming that...Ch. 20 - Rapid-prototyping machines represent a large...Ch. 20 - One of the major advantages of stereolithography...Ch. 20 - A manufacturing technique is being proposed that...Ch. 20 - Identify the rapid-prototyping processes described...Ch. 20 - Design a machine that uses rapid-prototyping...Ch. 20 - Because of relief of residual stresses during...Ch. 20 - Prob. 37SDPCh. 20 - Prob. 39SDPCh. 20 - Prob. 40SDP
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- In full mould (cavity-less) casting process, the pattern is made of (A) Expanded polystyrene (B) Wax (C) Epoxy (D) Plaster of Parisarrow_forwardWhich of these factors causes more porosity to form toward the interior of a casting rather than toward the outside? (a) Gasses are less soluble in the solid metal than the liquid, so solidified areas push dissolved gasses toward the interior. (b) Casting under a vacuum causes gasses near the liquid metal surface to be drawn out of the liquid during solidification. (c) The feeding structures of the mold are designed to force entrapped air into the center of the casting. (d) Draft on the mold wall forces air bubbles toward the interior of the solidifying metal. (e) None of the above Non-eutectic alloys (most commercial alloys) solidify over a temperature range. Which of the following statements explains how this affects the casting process. (a) Solidified non-eutectic alloys are especially difficult to remove from metal dies (b) Non-eutectic alloys have significantly less fluidity than pure metals or eutectic alloys. (c) Non-eutectic alloys solidify starting from the outside of the…arrow_forwardFor sand-casting a steel rectangular plate with dimensions 80mm×120mm×20mm, a cylindrical riser has to be designed. The height of the riser is equal to its diameter. The total solidification time for the casting is 2 minutes. In Chvorinov‟s law for the estimation of the total solidification time, exponent is to be taken as 2. For a solidification time of 3 minutes in the riser, the diameter (in mm) of the riser is ____arrow_forward
- 4) List the passageway (gating system) elements in sand casting moulds and show them with drawing? Draw the stress-strain curve and gives the stress and strain equations for both Engineering and True stress-strainarrow_forwarda) What is "Strip Casting" one of the casting methods? b) Which parameters affect strip thickness in strip casting? Write 4 parameters and list them. c) In the alumina based substrate shaped by strip casting, it is seen that the cast parts are quite fragile. What parameters do you intervene in order to increase the flexibility of the casting piece? (2 parameters) Explain the reasons. (2 Reasons)arrow_forwarda riser in the shape of a sphere is to be designed for a sand casting mold. the casting is a rectangular plate, with length 200mm, width 100mm, and thickness 18mm. if the total solidification time of the casting itself is known to be 3.5 mm, determine the diameter of the riser so that it will take 25% longer for the riser to solidify. assume a value of 2 for ‘n’ m( the exponent in chvorinov’s rule). know the volume and surface area of a sphere.arrow_forward
- Briefly explain the Casting and Molding processes and define their basic requirements. If a manufacturer was asked to produce a set of plastic bottles, which method would you suggest?Justify your answer.arrow_forward1) a) Explain the differences, advantages, disadvantages between expendable and permanent molds? , b) Explain fundamental properties and manufacturing sequence, in (a) sand casting and (b) cold chamber die castingarrow_forwardCalculate mould dimension for sprue runner and in-gate, the material using fluorothermoplastic and using injection molding. Question: 1. explain the steps for making a mold 2. If possible, use a simulation of the position where the defect will occur 3. Calculate to make mold male and female, the shape is near net shape product and determine material for dies, the liquid materials is 167°C Guidelines Sprue Gate Guidelines L 50% W1 A1 2-3° W1 20- 100% of W2 R1 > 1.5 mm T2 75-100% T1 (part thickness) D1 125-400% T1 (part thickness) D1 100-300% T1 (part thickness) Part Thickness 1.6 mm R > 1 mm (0.040") % Shrinkage Parallel to Flow 4.0-4.5 % Shrinkage Perpendicular to Flow 4.3-4.8 T3 100-200 % (part thickness)arrow_forward
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