DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 19, Problem 1P
The maximum punch force in blanking can be estimated by the equation:
where:
- How would this number change if the rake angle is equal to a 1t change across the width or diameter of the part being sheared?
- How would this number change if the rake were increased to a 3t change across the width or diameter?
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Students have asked these similar questions
An automated blanking and forming line is designed to from 2 mm thick sheet, made from 2024 Aluminum, T4 temper, into a square sheet metal part.
Elongation at 50mm
20%
Young’s Modulus
70GPa
Yield strength
325 MPa
UTS 470
A) What is the force required to punch a square piece
that is 500 mm on each edge?
B)
If the sheet blank was bent to a radius of 5 mm, what will be the radius after springback occurs?
C)
What is the required bend angle to achieve a 90° final bend angel for a bend radius of 5 mm?
Manufacturing
A brass blank was produced
using a force of 25.194
tonnes. The blanking punch
radius was measured as
87.889 mm. The blank was
prepared to be deep drawn
with a 98 mm diameter
punch. If you know that the
drawing ratio = 1.7959, the
deep drawing die radius = 10
mm and the yield strength of
:brass = 135 MPa, determine
a) The blank thickness =
mm
b) Shear strength of brass =
MPa
c) Tensile strength of brass =
MPa
d) Deep drawing die
dimensions =
mm
e) Show whether the
drawing process can be done
in one pass or not using
three feasibility tests
Chapter 19 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 19 - What distinguishes sheet forming from bulk...Ch. 19 - What is a definition of shearing?Ch. 19 - Prob. 3RQCh. 19 - What measures can be employed to improve the...Ch. 19 - How does fineblanking create shearing in a...Ch. 19 - Prob. 6RQCh. 19 - What types of cuts are made by squaring shears?Ch. 19 - Why might a long shearing cut be made in a...Ch. 19 - What is a slitting operation?Ch. 19 - What is the difference between piercing and...
Ch. 19 - Prob. 11RQCh. 19 - Prob. 12RQCh. 19 - Prob. 13RQCh. 19 - Prob. 14RQCh. 19 - Prob. 15RQCh. 19 - Prob. 16RQCh. 19 - What is the benefit of making dies as a multipiece...Ch. 19 - Prob. 18RQCh. 19 - Prob. 19RQCh. 19 - Prob. 20RQCh. 19 - Prob. 21RQCh. 19 - Prob. 22RQCh. 19 - When making bends in sheet metal, what is the...Ch. 19 - Prob. 24RQCh. 19 - Prob. 25RQCh. 19 - Why does a metal usually become thinner in the...Ch. 19 - Prob. 27RQCh. 19 - Prob. 28RQCh. 19 - Prob. 29RQCh. 19 - What types of operations can be performed on a...Ch. 19 - Prob. 31RQCh. 19 - Prob. 32RQCh. 19 - Prob. 33RQCh. 19 - Prob. 34RQCh. 19 - What is the primary benefit of incorporating a...Ch. 19 - Prob. 36RQCh. 19 - What is the benefit of using a urethane (rubber)...Ch. 19 - What is the objective of the roll bending process?Ch. 19 - What is the role of the form block in draw bending...Ch. 19 - Prob. 40RQCh. 19 - Prob. 41RQCh. 19 - Prob. 42RQCh. 19 - Prob. 43RQCh. 19 - Prob. 44RQCh. 19 - Prob. 45RQCh. 19 - Prob. 46RQCh. 19 - Prob. 47RQCh. 19 - Prob. 48RQCh. 19 - Prob. 49RQCh. 19 - Prob. 50RQCh. 19 - Prob. 51RQCh. 19 - Prob. 52RQCh. 19 - Prob. 53RQCh. 19 - What is the distinction between shallow drawing...Ch. 19 - What is the function of the pressure ring or...Ch. 19 - Prob. 56RQCh. 19 - Prob. 57RQCh. 19 - Prob. 58RQCh. 19 - Prob. 59RQCh. 19 - Prob. 60RQCh. 19 - Prob. 61RQCh. 19 - Prob. 62RQCh. 19 - Prob. 63RQCh. 19 - Prob. 64RQCh. 19 - Prob. 65RQCh. 19 - Prob. 66RQCh. 19 - Prob. 67RQCh. 19 - Prob. 68RQCh. 19 - Prob. 69RQCh. 19 - Prob. 70RQCh. 19 - Prob. 71RQCh. 19 - Prob. 72RQCh. 19 - Prob. 73RQCh. 19 - Prob. 74RQCh. 19 - Prob. 75RQCh. 19 - What are some of the basic methods that have been...Ch. 19 - Prob. 77RQCh. 19 - Prob. 78RQCh. 19 - Prob. 79RQCh. 19 - Prob. 80RQCh. 19 - Prob. 81RQCh. 19 - What properties from a uniaxial tensile test can...Ch. 19 - How is the formability in biaxial tension...Ch. 19 - What is normal anisotropy, R and planar...Ch. 19 - Prob. 85RQCh. 19 - Prob. 86RQCh. 19 - Prob. 87RQCh. 19 - Prob. 88RQCh. 19 - What two hot�forming operations can be used to...Ch. 19 - Prob. 90RQCh. 19 - What are the primary assets and limitations of...Ch. 19 - Prob. 92RQCh. 19 - Prob. 93RQCh. 19 - What are some of the attractive features of...Ch. 19 - What are some of the common types of press frames?Ch. 19 - What are some features that may be included into a...Ch. 19 - Prob. 97RQCh. 19 - Prob. 98RQCh. 19 - Prob. 99RQCh. 19 - Prob. 100RQCh. 19 - The maximum punch force in blanking can be...Ch. 19 - Prob. 2PCh. 19 - Prob. 3PCh. 19 - What are some of the techniques for minimizing the...Ch. 19 - Prob. 5PCh. 19 - Prob. 6PCh. 19 - Prob. 1CSCh. 19 - Prob. 2CSCh. 19 - Prob. 3CSCh. 19 - Polymeric materials have characteristically low...Ch. 19 - If adhesive bonding is specified as a replacement...Ch. 19 - Which of the material/process options do you feel...Ch. 19 - Prob. 7CSCh. 19 - Prob. 8CS
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