DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Question
Chapter 19, Problem 5P
To determine
The process by which the residual stress generated in the material.
The methods to remove the residual stresses.
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QUESTION 3
Extrusion and drawing have numerous application in manufacturing continuous as well as discrete products from a wide variety of metals and alloys. There are three types of extrusion. Please describe and draw the schematic illustration to represent each of them.
Question 4
Selection of die in forging process is very important in order to control the quality of the product. List four general requirements for die material.
Identify the type of forming process in which the material is required to pass repeatedly through dies of different size.
a.
Drop forging process
b.
Wire drawing process
c.
Rolling process
d.
Extrusion proces
3) Which of the below statements is/are correct
regarding deep drawing process?
i. If the clearance between the punch and the die is
less than the thickness produced by free thickening,
the metal in these regions will be squeezed, or
ironed.
ii. The force on the punch required to produce a cup
is the summation of the ideal force of deformation,
the frictional forces, and the force required to
produce ironing (if present).
i only
ii only
Both i and ii
None of the above
Chapter 19 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 19 - What distinguishes sheet forming from bulk...Ch. 19 - What is a definition of shearing?Ch. 19 - Prob. 3RQCh. 19 - What measures can be employed to improve the...Ch. 19 - How does fineblanking create shearing in a...Ch. 19 - Prob. 6RQCh. 19 - What types of cuts are made by squaring shears?Ch. 19 - Why might a long shearing cut be made in a...Ch. 19 - What is a slitting operation?Ch. 19 - What is the difference between piercing and...
Ch. 19 - Prob. 11RQCh. 19 - Prob. 12RQCh. 19 - Prob. 13RQCh. 19 - Prob. 14RQCh. 19 - Prob. 15RQCh. 19 - Prob. 16RQCh. 19 - What is the benefit of making dies as a multipiece...Ch. 19 - Prob. 18RQCh. 19 - Prob. 19RQCh. 19 - Prob. 20RQCh. 19 - Prob. 21RQCh. 19 - Prob. 22RQCh. 19 - When making bends in sheet metal, what is the...Ch. 19 - Prob. 24RQCh. 19 - Prob. 25RQCh. 19 - Why does a metal usually become thinner in the...Ch. 19 - Prob. 27RQCh. 19 - Prob. 28RQCh. 19 - Prob. 29RQCh. 19 - What types of operations can be performed on a...Ch. 19 - Prob. 31RQCh. 19 - Prob. 32RQCh. 19 - Prob. 33RQCh. 19 - Prob. 34RQCh. 19 - What is the primary benefit of incorporating a...Ch. 19 - Prob. 36RQCh. 19 - What is the benefit of using a urethane (rubber)...Ch. 19 - What is the objective of the roll bending process?Ch. 19 - What is the role of the form block in draw bending...Ch. 19 - Prob. 40RQCh. 19 - Prob. 41RQCh. 19 - Prob. 42RQCh. 19 - Prob. 43RQCh. 19 - Prob. 44RQCh. 19 - Prob. 45RQCh. 19 - Prob. 46RQCh. 19 - Prob. 47RQCh. 19 - Prob. 48RQCh. 19 - Prob. 49RQCh. 19 - Prob. 50RQCh. 19 - Prob. 51RQCh. 19 - Prob. 52RQCh. 19 - Prob. 53RQCh. 19 - What is the distinction between shallow drawing...Ch. 19 - What is the function of the pressure ring or...Ch. 19 - Prob. 56RQCh. 19 - Prob. 57RQCh. 19 - Prob. 58RQCh. 19 - Prob. 59RQCh. 19 - Prob. 60RQCh. 19 - Prob. 61RQCh. 19 - Prob. 62RQCh. 19 - Prob. 63RQCh. 19 - Prob. 64RQCh. 19 - Prob. 65RQCh. 19 - Prob. 66RQCh. 19 - Prob. 67RQCh. 19 - Prob. 68RQCh. 19 - Prob. 69RQCh. 19 - Prob. 70RQCh. 19 - Prob. 71RQCh. 19 - Prob. 72RQCh. 19 - Prob. 73RQCh. 19 - Prob. 74RQCh. 19 - Prob. 75RQCh. 19 - What are some of the basic methods that have been...Ch. 19 - Prob. 77RQCh. 19 - Prob. 78RQCh. 19 - Prob. 79RQCh. 19 - Prob. 80RQCh. 19 - Prob. 81RQCh. 19 - What properties from a uniaxial tensile test can...Ch. 19 - How is the formability in biaxial tension...Ch. 19 - What is normal anisotropy, R and planar...Ch. 19 - Prob. 85RQCh. 19 - Prob. 86RQCh. 19 - Prob. 87RQCh. 19 - Prob. 88RQCh. 19 - What two hot�forming operations can be used to...Ch. 19 - Prob. 90RQCh. 19 - What are the primary assets and limitations of...Ch. 19 - Prob. 92RQCh. 19 - Prob. 93RQCh. 19 - What are some of the attractive features of...Ch. 19 - What are some of the common types of press frames?Ch. 19 - What are some features that may be included into a...Ch. 19 - Prob. 97RQCh. 19 - Prob. 98RQCh. 19 - Prob. 99RQCh. 19 - Prob. 100RQCh. 19 - The maximum punch force in blanking can be...Ch. 19 - Prob. 2PCh. 19 - Prob. 3PCh. 19 - What are some of the techniques for minimizing the...Ch. 19 - Prob. 5PCh. 19 - Prob. 6PCh. 19 - Prob. 1CSCh. 19 - Prob. 2CSCh. 19 - Prob. 3CSCh. 19 - Polymeric materials have characteristically low...Ch. 19 - If adhesive bonding is specified as a replacement...Ch. 19 - Which of the material/process options do you feel...Ch. 19 - Prob. 7CSCh. 19 - Prob. 8CS
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- 3XPL@!N THE PROCESS @ND PROVIDE EXAMPLES FORMING OPERATIONS 1. Forging is mechanically working or deforming a single piece of a usually hot metal; this may be accomplished by the application of successive blows or by continuous squeezing. 2. Rolling, the most widely used deformation process, consists of passing a piece of metal between two rolls; a reduction in thickness results from compressive stresses exerted by the rolls. 3. Extrusion, a bar of metal is forced through a die orifice by a compressive force that is applied to a ram; the extruded piece that emerges has the desired shape and a reduced cross-sectional area. 4. Drawing is the pulling of a metal piece through a die having a tapered bore by means of a tensile force that is applied on the exit side.arrow_forwardWhat is isothermal forming?arrow_forwardSheet Forming Processes; V-Bending of Sheets is more expensive than Edge Bending. (T or F)In Metal Forming Processes there are 2 Basic Categories; Bulk Deformation Sheet Metalworking (T or F)In Sheet Metalworking there are 3 types of processes used; Bending Drawing Cutting (T or F)An Advantage of Hot Rolling is the process produces a final product with Small Tolerances (T or F)Direct Extrusion produces Hollow or Semi-Hollow types of Cross-Sections. (T or F)Designing a metal sheet product in the elastic zone of the Stress-Strain curve gives a longer life cycle for the products service (T or F)In the Bulk Deformation, Drawing Process, there is Tension Residual Strain. (T or F)Hot Rolling metal prevents residual stresses from building up in the made product (T or F)arrow_forward
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