EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 19, Problem 19RQ
How are polymer fibers made? Why are they much stronger than bulk forms of the polymer?
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An AISI 1018 steel ball with 1.100-in diameter is used as a roller between a flat plate
made from 2024 T3 aluminum and a flat table surface made from ASTM No. 30 gray
cast iron. Determine the maximum amount of weight that can be stacked on the
aluminum plate without exceeding a maximum shear stress of 19.00 kpsi in any of the
three pieces. Assume the figure given below, which is based on a typical Poisson's
ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress
occurs for these materials.
1.0
0.8
Ratio of stress to Pmax
0.4
90
0.6
στ
Tmax
0.2
0.5a
a
1.5a
2a
2.5a
За
Distance from contact surface
The maximum amount of weight that can be stacked on the aluminum plate is
lbf.
A carbon steel ball with 27.00-mm diameter is pressed together with an aluminum ball
with a 36.00-mm diameter by a force of 11.00 N. Determine the maximum shear
stress and the depth at which it will occur for the aluminum ball. Assume the figure
given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate
the depth at which the maximum shear stress occurs for these materials.
1.0
0.8
Ratio of stress to Pma
9 0.6
στ
24
0.4
Tmax
0.2
0
0.5a
a
1.5a
Z
2a
2.5a
За
Distance from contact surface
The maximum shear stress is determined to be
MPa.
The depth in the aluminum ball at which the maximum shear stress will occur is
determined to be [
mm.
Chapter 19 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 19 - What are the forms of raw materials for processing...Ch. 19 - What is extrusion? What products are produced by...Ch. 19 - Describe the features of an extruder screw and...Ch. 19 - How are injection-molding machines rated?Ch. 19 - What is (a) a parison, (b) a plastisol, and (c) a...Ch. 19 - How is thin plastic film produced?Ch. 19 - List several common products that can be made by...Ch. 19 - What similarities and differences are there...Ch. 19 - Explain the difference between potting and...Ch. 19 - What is thermoforming?
Ch. 19 - Describe runner, gate, sprue, and well.Ch. 19 - Describe the advantages of cold-forming plastics...Ch. 19 - What are the characteristics of filament-wound...Ch. 19 - Describe the methods that can be used to make...Ch. 19 - What is pultrusion? Pulforming?Ch. 19 - How are very thin plastic film produced?Ch. 19 - What process is used to make foam drinking cups?Ch. 19 - If a polymer is in the form of a thin sheet, is it...Ch. 19 - How are polymer fibers made? Why are they much...Ch. 19 - What are the advantages of coextrusion?Ch. 19 - Explain how latex rubber gloves are made.Ch. 19 - Describe the features of a screw extruder...Ch. 19 - Explain why injection molding is capable of...Ch. 19 - Prob. 24QLPCh. 19 - Explain the reasons that some plastic-forming...Ch. 19 - Describe the problems involved in recycling...Ch. 19 - Can thermosetting plastics be used in injection...Ch. 19 - Inspect some plastic containers, such as those...Ch. 19 - An injection-molded nylon gear is found to contain...Ch. 19 - Explain why operations such as blow molding and...Ch. 19 - Prob. 31QLPCh. 19 - Typical production rates are given in Table 19.2....Ch. 19 - What determines the cycle time for (a) injection...Ch. 19 - Does the pull-in defect (sink marks) shown in Fig....Ch. 19 - What determines the intervals at which the...Ch. 19 - Identify processes that would be suitable for...Ch. 19 - Identify processes that are capable of producing...Ch. 19 - Inspect several electrical components, such as...Ch. 19 - Inspect several similar products that are made of...Ch. 19 - What are the advantages of using whiskers a...Ch. 19 - Construct a table that lists the main...Ch. 19 - Estimate the die-clamping force required for...Ch. 19 - A 2-Iitcr plastic beverage bottle is made by blow...Ch. 19 - Consider a Styrofoam drinking cup. Measure the...Ch. 19 - In Fig. 19.2, what flight angle, , should be used...Ch. 19 - Make a survey of a variety of sports equipment,...Ch. 19 - Explain the design considerations involved in...Ch. 19 - Give examples of several parts suitable for insert...Ch. 19 - Give other examples of design modifications in...Ch. 19 - With specific examples, discuss the design issues...Ch. 19 - Die swell in extrusion is radially uniform for...Ch. 19 - Inspect various plastic components in a typical...Ch. 19 - It is well known that plastic forks, spoons, and...Ch. 19 - Prob. 55SDPCh. 19 - Make a survey of the technical literature, and...Ch. 19 - Prob. 57SDPCh. 19 - Prob. 58SDPCh. 19 - Prob. 59SDPCh. 19 - Examine some common and colorful plastic poker...Ch. 19 - Obtain different styles of toothpaste tubes,...Ch. 19 - By incorporating small amounts of blowing agent,...
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- Show all work pleasearrow_forwardDraw top, side, front view With pen(cil) and paper Multi view drawing and handwriting all of itarrow_forwardA wheel of diameter 150.0 mm and width 37.00 mm carrying a load 2.200 kN rolls on a flat rail. Take the wheel material as steel and the rail material as cast iron. Assume the figure given, which is based on a Poisson's ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress occurs for these materials. At this critical depth, calculate the Hertzian stresses σr, σy, σz, and Tmax for the wheel. 1.0 0.8 0, т Ratio of stress to Pmax 0.4 0.6 90 69 0.2 0.5b b 1.5b Tmax 2b Distance from contact surface The Hertizian stresses are as follows: 02 = or = -23.8 psi for the wheel =| necessary.) σy for the wheel =| MPa σz for the wheel = MPa V4 for the wheel = | MPa 2.5b ཡི 3b MPa (Include a minus sign ifarrow_forward
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