Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 17, Problem 17QLP
What is the magnitude of the stresses and forces involved in powder compaction?
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Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of
250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor
pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of
the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction
between the belt and the small pulley is 0.3, and between the belt and the large pulley is
0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³.
(a) What is the power capacity of the drive and (b) If the small pulley replaced by
V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of
friction between belt and grooved pulley is 0.35. What will be the power capacity in this
case, assuming that the diameter of the large pulley remain the same of 1500 mm.
You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure.
The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application:
Specifications:
Motor Power: The electric motor provides 10 kW of power at 1,500 RPM.
Output Speed: The output shaft should rotate at 150 rpm.
Design Decisions:
Transmission ratio: Determine the necessary drive ratio for the system.
Shaft Diameter: Design the shafts for both the motor and the conveyor end.
Material Selection: Choose appropriate materials for the gears, shafts.
Bearings: Select suitable rolling element bearings.
Constraints:
Space Limitation:
The available space for the gear drive system is limited to a 1-meter-long section.
Attribute 4 of CEP
Depth of knowledge required
Fundamentals-based, first principles analytical approach…
Chapter 17 Solutions
Manufacturing Engineering & Technology
Ch. 17 - Describe briefly the production steps involved in...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Explain why metal powders may be blended.Ch. 17 - Describe the methods used in metal powder...Ch. 17 - What is isostatic pressing? How is it different...Ch. 17 - What hazards are involved in PM processing?...Ch. 17 - Describe what occurs to metal powders during...Ch. 17 - Prob. 8RQCh. 17 - Why might secondary and finishing operations be...Ch. 17 - Prob. 10RQ
Ch. 17 - Prob. 11RQCh. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - What is screening of metal powders? Why is it...Ch. 17 - Why are protective atmospheres necessary in...Ch. 17 - Why is there density variation in the compacting...Ch. 17 - What is the magnitude of the stresses and forces...Ch. 17 - List the similarities and differences of forging...Ch. 17 - Give some reasons that powder-injection molding is...Ch. 17 - How does the equipment used for powder compaction...Ch. 17 - Explain why the mechanical and physical properties...Ch. 17 - What are the effects of the different shapes and...Ch. 17 - Describe the relative advantages and limitations...Ch. 17 - How different, if any, are the requirements for...Ch. 17 - The powder metallurgy process can be competitive...Ch. 17 - What are the reasons for the shapes of the shown...Ch. 17 - Should green compacts be brought up to the...Ch. 17 - Because they undergo special processing, metal...Ch. 17 - In Fig. 17.12, it can be seen that the pressure is...Ch. 17 - Why do the compacting pressure and the sintering...Ch. 17 - What will be stronger: a blend of stainless steel...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Estimate the maximum tonnage required to compact a...Ch. 17 - Refer to Fig. 17.11a. What should be the volume of...Ch. 17 - Determine the shape factors for (a) a cylinder...Ch. 17 - Estimate the number of particles in a 500-g sample...Ch. 17 - Prob. 37QTPCh. 17 - A coarse copper powder is compacted in a...Ch. 17 - A gear is to be manufactured from iron powders. It...Ch. 17 - What volume of powder is needed to make the gear...Ch. 17 - The axisymmetric part shown in Fig. P17.41 is to...Ch. 17 - Prepare an illustration similar to Fig. 13.1,...Ch. 17 - Prob. 44SDPCh. 17 - Compare the design considerations for PM products...Ch. 17 - Prob. 46SDPCh. 17 - Prob. 47SDPCh. 17 - Using the Internet, locate suppliers of metal...Ch. 17 - Explain why powder metal parts are commonly used...Ch. 17 - Prob. 50SDPCh. 17 - Describe how the information given in Fig. 17.15...Ch. 17 - It was stated that, in the process shown in Fig....Ch. 17 - Prob. 53SDPCh. 17 - The axisymmetric parts shown in Fig. P17.54 are to...Ch. 17 - Assume you are working in technical sales. What...
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