Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 17, Problem 53SDP
To determine
It has been noted that PM gears are very common forlow-cost office equipment, such as the carriage
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Complete the following problems. Show your work/calculations, save as.pdf and upload to the
assignment in Blackboard.
1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in
Figure 26.2 (below)?
6.0000
7118
Zero
reference
point
1.0005
1.0000
1.252
Bore
C' bore
1.250
6.0000
.7118
0.2180 deep
(3 holes)
2.6563 1.9445
3.000 diam. slot
0.3000 deep.
0.3000 wide
2.6563
1.9445
Complete the following problems. Show your work/calculations, save as.pdf and upload to the
assignment in Blackboard.
missing information to present a completed program. (Hint: You may have to look up geometry
for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in
Figure 26.2 (below)?
6.0000
Zero
reference
point
7118
1.0005
1.0000
1.252
Bore
6.0000
.7118
Cbore
0.2180 deep
(3 holes)
2.6563 1.9445
Figure 26.2
026022 (8lot and Drill Part)
(Setup Instructions---
(UNITS: Inches
(WORKPIECE NAT'L SAE 1020 STEEL
(Workpiece: 3.25 x 2.00 x0.75 in. Plate
(PRZ Location 054:
'
XY 0.0 - Upper Left of Fixture
TOP OF PART 2-0
(Tool List
( T02 0.500 IN 4 FLUTE FLAT END MILL
#4 CENTER DRILL
Dashed line indicates-
corner of original stock
( T04
T02
3.000 diam. slot
0.3000 deep.
0.3000 wide
Intended toolpath-tangent-
arc entry and exit sized to
programmer's judgment…
A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B, but some information still needs to be filled in. Compute the tool locations, depths, and other missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
Chapter 17 Solutions
Manufacturing Engineering & Technology
Ch. 17 - Describe briefly the production steps involved in...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Explain why metal powders may be blended.Ch. 17 - Describe the methods used in metal powder...Ch. 17 - What is isostatic pressing? How is it different...Ch. 17 - What hazards are involved in PM processing?...Ch. 17 - Describe what occurs to metal powders during...Ch. 17 - Prob. 8RQCh. 17 - Why might secondary and finishing operations be...Ch. 17 - Prob. 10RQ
Ch. 17 - Prob. 11RQCh. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - What is screening of metal powders? Why is it...Ch. 17 - Why are protective atmospheres necessary in...Ch. 17 - Why is there density variation in the compacting...Ch. 17 - What is the magnitude of the stresses and forces...Ch. 17 - List the similarities and differences of forging...Ch. 17 - Give some reasons that powder-injection molding is...Ch. 17 - How does the equipment used for powder compaction...Ch. 17 - Explain why the mechanical and physical properties...Ch. 17 - What are the effects of the different shapes and...Ch. 17 - Describe the relative advantages and limitations...Ch. 17 - How different, if any, are the requirements for...Ch. 17 - The powder metallurgy process can be competitive...Ch. 17 - What are the reasons for the shapes of the shown...Ch. 17 - Should green compacts be brought up to the...Ch. 17 - Because they undergo special processing, metal...Ch. 17 - In Fig. 17.12, it can be seen that the pressure is...Ch. 17 - Why do the compacting pressure and the sintering...Ch. 17 - What will be stronger: a blend of stainless steel...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Estimate the maximum tonnage required to compact a...Ch. 17 - Refer to Fig. 17.11a. What should be the volume of...Ch. 17 - Determine the shape factors for (a) a cylinder...Ch. 17 - Estimate the number of particles in a 500-g sample...Ch. 17 - Prob. 37QTPCh. 17 - A coarse copper powder is compacted in a...Ch. 17 - A gear is to be manufactured from iron powders. It...Ch. 17 - What volume of powder is needed to make the gear...Ch. 17 - The axisymmetric part shown in Fig. P17.41 is to...Ch. 17 - Prepare an illustration similar to Fig. 13.1,...Ch. 17 - Prob. 44SDPCh. 17 - Compare the design considerations for PM products...Ch. 17 - Prob. 46SDPCh. 17 - Prob. 47SDPCh. 17 - Using the Internet, locate suppliers of metal...Ch. 17 - Explain why powder metal parts are commonly used...Ch. 17 - Prob. 50SDPCh. 17 - Describe how the information given in Fig. 17.15...Ch. 17 - It was stated that, in the process shown in Fig....Ch. 17 - Prob. 53SDPCh. 17 - The axisymmetric parts shown in Fig. P17.54 are to...Ch. 17 - Assume you are working in technical sales. What...
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- We consider a laminar flow induced by an impulsively started infinite flat plate. The y-axis is normal to the plate. The x- and z-axes form a plane parallel to the plate. The plate is defined by y = 0. For time t <0, the plate and the flow are at rest. For t≥0, the velocity of the plate is parallel to the 2-coordinate; its value is constant and equal to uw. At infinity, the flow is at rest. The flow induced by the motion of the plate is independent of z. (a) From the continuity equation, show that v=0 everywhere in the flow and the resulting momentum equation is მu Ət Note that this equation has the form of a diffusion equation (the same form as the heat equation). (b) We introduce the new variables T, Y and U such that T=kt, Y=k/2y, U = u where k is an arbitrary constant. In the new system of variables, the solution is U(Y,T). The solution U(Y,T) is expressed by a function of Y and T and the solution u(y, t) is expressed by a function of y and t. Show that the functions are identical.…arrow_forwardPart A: Suppose you wanted to drill a 1.5 in diameter hole through a piece of 1020 cold-rolled steel that is 2 in thick, using an HSS twist drill. What values if feed and cutting speed will you specify, along with an appropriate allowance? Part B: How much time will be required to drill the hole in the previous problem using the HSS drill?arrow_forward1.1 m 1.3 m B 60-mm diameter Brass 40-mm diameter Aluminum PROBLEM 2.52 - A rod consisting of two cylindrical portions AB and BC is restrained at both ends. Portion AB is made of brass (E₁ = 105 GPa, α = 20.9×10°/°C) and portion BC is made of aluminum (Ę₁ =72 GPa, α = 23.9×10/°C). Knowing that the rod is initially unstressed, determine (a) the normal stresses induced in portions AB and BC by a temperature rise of 42°C, (b) the corresponding deflection of point B.arrow_forward
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