OPERATIONS MANAGEMENT IN THE SUPPLY CHAIN: DECISIONS & CASES (Mcgraw-hill Series Operations and Decision Sciences)
7th Edition
ISBN: 9781259326738
Author: SCHROEDER
Publisher: MCG
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Chapter 15, Problem 9P
A small toy robot is assembled from sis parts: a body, a head, two arms, and two legs. The firm uses a one-level bill of materials to assemble this product. The number of parts on hand and the lead times (weeks) to obtain more parts are shown below. There are no parts on order.
| On Hand | Lead Time | |
| Body | 25 | 2 |
| Head | 50 | 1 |
| Arm | 60 | 2 |
| Leg | 80 | 1 |
- a. Assume that an order for 200 robots is received now for delivery at the beginning of week 4 and that it takes one week to assemble the parts once they are all available. Construct a complete material? plan for the robots. What actions should be taken immediately to implement the plan?
- b. The customer has called and asked if he could receive a portion of the 200 robots as soon as possible. How many robots can be assembled and delivered to him ASAP, and when would they arrive? What are the implications of this action?
- c. c The supplier of heads has just sent an e-mail that said it will take two weeks to deliver the heads instead of one week. What effect will this have on your materials plan from part a?
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As the production planner for Xiangling HuProducts, Inc., you have been given a bill of material fora bracket that is made up of a base, two springs, and fourclamps. The base is assembled from one clamp and twohousings. Each clamp has one handle and one casting. Eachhousing has two bearings and one shaft. There is no inventoryon hand.
a) Design a product structure noting the quantities for eachitem and show the low-level coding.b) Determine the gross quantities needed of each item if youare to assemble 50 brackets.c) Compute the net quantities needed if there are 25 of thebase and 100 of the clamp in stock.
please answer within 30 minutes.
As the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, 2 springs, and 4 clamps. The base is assembled from 1 clamp and 1 housing. Each clamp has 1 handle and 2 castings. Each housing has 1 bearing and 2 shafts. There is no inventory on hand.
Part 2
a) Design a product structure noting the quantities for each item and show the low-level coding. Match each number in the structure below with the corresponding item.
Number
Item
I
Spring Subscript left parenthesis 2 right parenthesisSpring(2)
II
Housing Subscript left parenthesis 1 right parenthesisHousing(1)
III
Casting Subscript left parenthesis 2 right parenthesisCasting(2)
IV
Shaft Subscript left parenthesis 2 right parenthesisShaft(2)
Bracket
Base(1)
Clamp(1)
Handle(1)
Clamp(4)
Bearing(1)
Handle(1)
Casting(2)
IIIIIIIV
Part 3
b) Determine the…
Chapter 15 Solutions
OPERATIONS MANAGEMENT IN THE SUPPLY CHAIN: DECISIONS & CASES (Mcgraw-hill Series Operations and Decision Sciences)
Ch. 15.7 - Prob. 1OLCh. 15 - Prob. 1DQCh. 15 - Prob. 2DQCh. 15 - With regard to inventory management, discuss the...Ch. 15 - Prob. 4DQCh. 15 - How much safety stock should be carried in a MRP...Ch. 15 - Prob. 6DQCh. 15 - Prob. 7DQCh. 15 - Prob. 8DQCh. 15 - Prob. 9DQ
Ch. 15 - Describe how MRP? concepts could be used for the...Ch. 15 - How are MRP and ERP related?Ch. 15 - The following information is given for a...Ch. 15 - eXcel The Old Hickory Furniture Company...Ch. 15 - Product A consists of subassemblies B and C....Ch. 15 - eXcel The BOM for product A given below Part on...Ch. 15 - The master scheduler in the ABC Widget Company is...Ch. 15 - A firm makes a basic scissors consisting of three...Ch. 15 - Prob. 7PCh. 15 - Prob. 8PCh. 15 - A small toy robot is assembled from sis parts: a...
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- The following table lists the components needed to assemble an end item, the manufacturing or purchase lead times (in weeks) for typical lot sizes, amount on hand, and the direct components of each item and, in brackets, the number of each component for each parent. Item Lead Time Amount onHand DirectComponents End item 1 - L(2), C(1), K(3) L 2 14 B(2), J(3) C 3 30 G(2), B(2) K 1 25 H(4), B(2) B 4 15 J 2 10 G 4 5 H 2 - a. Not available in Connect.b. If 46 units of the end item are to be assembled, how many additional units of B are needed? (You don’t need to develop the MRP tables.)Additional units ____ c. An order for 46 units of the end item is scheduled to be shipped at the start of week 11. What is the latest week that the components of the order can be started and the order still be ready to ship on time? (You don’t need to develop the MRP tables.)The latest week ____arrow_forwardProduct M is made of two units of N and two of P. N is made of two units of R and four units of S. Ris made of one unit of S and three units of T. P is made of two units of T and four units of U. a. Show the bill-of-materials (product structure tree). b. If 100 Ms are required, how many units of each component are needed? c. Show both a single-level parts list and an indented parts list.arrow_forwardProduct A is assembled from two units of S1 and threeunits of S2. S1 is made of one unit of C1, four units of C2,and one unit of C3. S2 is made of three units of C2 and twounits of C3.a. Draw a product structure diagram for product A.b. How many C3’s are needed to fill an order for 100 A’s?c. Assume no inventory on hand, products take one day to assemble, subassemblies take two days and compo-nents take three days. When should an order be re-leased for C3 if the 100 A’s are needed by day 7?arrow_forward
- As the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, two springs, and four clamps. The base isassembled from one clamp and two housings. Each clamp has one handle and one casting. Each housing has two bearings and one shaft. There is no inventory on hand.a) Design a product structure noting the quantities for each item and show the low-level coding.b) Determine the gross quantities needed of each item if you are to assemble 50 brackets.c) Compute the net quantities needed if there are 25 of the base and 100 of the clamp in stock.arrow_forwardWill’s Welded Widgets (WWW) makes its Q Model fromcomponents R, S, and T. Component R is made from two units ofcomponent X and one unit of component Y. Component T is madefrom one unit of component V and three units of component Z.Draw the product structure tree for the Q Model.arrow_forwardProduct M is made of 2 units of N and 3 unit of P. N is made of 2 units of R and 4 units of S. R is made of 1 unit of S and 3 units of T. P is made of 2 units of T and 4 units of U. a) Show the BOM (product structure tree). b) If 100 M are required, how many units of each component are needed?arrow_forward
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