Loose-leaf for Operations Management (The Mcgraw-hill Series in Operations and Decision Sciences)
12th Edition
ISBN: 9781259580093
Author: William J Stevenson
Publisher: McGraw-Hill Education
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 12, Problem 6P
A table is assembled using three components, as shown in the accompanying product structure tree. The company that makes the table wants to ship 100 units at the beginning of day 4, 150 units at the beginning of day 5, and 200 units at the beginning of day 7. Receipts of 100 wood sections are
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
A table is assembled using three components, as shown in the accompanying product structure tree.The company that makes the table wants to ship 100 units at the beginning of day 4, 150 units atthe beginning of day 5, and 200 units at the beginning of day 7. Receipts of 100 wood sections arescheduled at the beginning of day 2. There are 120 legs on hand. There are 60 braces on hand. Leadtimes (in days) for all items are shown in the following table. Prepare a material requirements planusing lot-for-lot ordering.
Product PI is made of one unit of sub assembly A and four
units of sub assembly B. Sub assembly A is made of 4 units
of component X while sub assembly B is made of 2 units of
X. one unit of Y and 3 units of Z. The manufacturing lead
times PI, A, B, X, Y and Z are 1, 1, 1, 4, 6 and 1 (week)
respectively. The lead time for delivery of PI in weeks
is
Eighty units of end item E are needed at the beginning of week 6. Three cases (30 units per case) of Jhave been ordered and one case is scheduled to arrive in week 3, one in week 4, and one in week 5.Note: J must be ordered by the case, and B must be produced in multiples of 120 units. There are 60 unitsof B and 20 units of J now on hand. Lead times are two weeks each for E and B, and one week for J.E
a. Prepare a material requirements plan for component J.b. Suppose that in week 4 the quantity of E needed is changed from 80 to 70. The planned-order releasesthrough week 3 have all been executed. How many more Bs and Js will be on hand in week 6?
Chapter 12 Solutions
Loose-leaf for Operations Management (The Mcgraw-hill Series in Operations and Decision Sciences)
Ch. 12.11 - What is ERP?Ch. 12.11 - What are the three main reasons firms adopt ERP?Ch. 12.11 - What are some hidden costs of ERP?Ch. 12.11 - How does ERP fit with e-commerce and supply chain...Ch. 12 - Contrast independent and dependent demand.Ch. 12 - When is MRP appropriate?Ch. 12 - Briefly define or explain each of these terms: a....Ch. 12 - Prob. 4DRQCh. 12 - Prob. 5DRQCh. 12 - What is meant by the term safety time?
Ch. 12 - Prob. 7DRQCh. 12 - Briefly discuss the requirements for effective...Ch. 12 - Prob. 9DRQCh. 12 - How can the use of MRP contribute to productivity?Ch. 12 - Prob. 11DRQCh. 12 - What is lot sizing. what is its goal, and why is...Ch. 12 - Contrast planned-order receipts and scheduled...Ch. 12 - If seasonal variations are present, is their...Ch. 12 - Prob. 15DRQCh. 12 - What are some unforeseen costs of ERP?Ch. 12 - What trade-offs are involved in the decision to...Ch. 12 - Who in the organization needs to be involved in...Ch. 12 - Prob. 3TSCh. 12 - Prob. 1CTECh. 12 - Give one example of unethical behavior involving...Ch. 12 - a. Given the following diagram for a product,...Ch. 12 - Prob. 2PCh. 12 - Prob. 3PCh. 12 - Eighty units of end item E are needed at the...Ch. 12 - a. One hundred twenty units of end item Z are...Ch. 12 - A table is assembled using three components, as...Ch. 12 - Eighty units of end item X are needed at the...Ch. 12 - Oh No!, Inc., sells three models of radar detector...Ch. 12 - Assume that you are the manager of a shop that...Ch. 12 - Assume that you are the manager of Assembly, Inc....Ch. 12 - Determine material requirements plans for pans N...Ch. 12 - A firm that produces electric golf carts has just...Ch. 12 - Refer to Problem 12. Assume that unusually mild...Ch. 12 - Using the accompanying diagram, do the following:...Ch. 12 - A company that manufactures paving material for...Ch. 12 - Prob. 16PCh. 12 - The MRP Department has a problem. Its computer...Ch. 12 - Develop a material requirements plan for component...Ch. 12 - How many wheels sets should the manager order?Ch. 12 - When should the wheel sets be ordered?Ch. 12 - Prob. 2.1CQCh. 12 - Prob. 1OTQCh. 12 - Prob. 2OTQCh. 12 - Suppose the company has just received an order for...Ch. 12 - Prob. 4OTQCh. 12 - Prob. 5OTQ
Additional Business Textbook Solutions
Find more solutions based on key concepts
Many companies including Company OM tried to implement dynamic pricing in their ticketing system. The dynamic p...
Principles of Operations Management: Sustainability and Supply Chain Management (10th Edition)
The Big Black Bird Company (BBBC) has a large order for special plastic-lined military uniforms to be used in a...
Operations Management: Processes and Supply Chains (12th Edition) (What's New in Operations Management)
2. In what circumstances might a market-pull approach or a technology-push approach to new-product design be th...
OPERATIONS MANAGEMENT IN THE SUPPLY CHAIN: DECISIONS & CASES (Mcgraw-hill Series Operations and Decision Sciences)
2. Identify four people who have contributed to the theory and techniques of operations management.
Operations Management: Sustainability and Supply Chain Management (12th Edition)
Mary Williams, owner of Williams Products, is evaluating whether to introduce a new product line. After thinkin...
Operations Management: Processes and Supply Chains (11th Edition)
The flowchart for the process at the local car wash. Introduction: Flowchart: A flowchart is a visualrepresenta...
Principles Of Operations Management
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- 2)The castings need to be started in week ? (enter your response as a whole number).arrow_forwardAssume that you are the manager of Assembly, Inc. You have just received an order for 25 units of an industrial robot, which is to be delivered at the start of week 7 of your schedule. Using the following information, determine how many units of subassembly G to order and the timing of those orders, given that subassembly G must be ordered in multiples of 80 units and all other components are ordered lot-for-lot. Assume that the components are used only for this particular robot. Item Lead Time (weeks) On Hand Components Robot 2 10 B, G, C(3) B 1 5 E, F C 1 20 G(2), H E 2 4 — F 3 8 — G 2 15 — H 1 10 — Subassembly G order quantity (in units) Subassembly G should start at beginning of Week (Click to select) 1 2 3 4arrow_forwardThree products go through a two step process of pre-production and final assembly. The processing time is given in hours for each of the three products through the two processes is given in the table below. Using Johnson's rule, determine the sequence of the products through the production facility, and the completion time for pre-production and final assembly for the three products. Product Pre-Production Final Assembly A 4.1 3.6 B 2.5 3.8 C 4.9 4.3 Production sequence (letters only, no blanks or other separators): Pre-production end time (one decimal place): Final assembly completion time (one decimal place):arrow_forward
- Assume that you are the manager of Assembly, Inc. You have just received an order for 26 units of an industrial robot, which is to be delivered at the start of week 7 of your schedule. Using the following information, determine how many units of subassembly G to order and the timing of those orders, given that subassembly G must be ordered in multiples of 80 units and all other components are ordered lot-for-lot. Assume that the components are used only for this particular robot. Item Lead Time (weeks) On Hand Components Robot 2 10 B, G, C(3) B 1 5 E, F C 1 20 G(2), H E 2 4 — F 3 8 — G 2 15 — H 1 10 — Subassembly G order quantity (in units) Subassembly G should start at beginning of Weekarrow_forwardOne unit of A is made of two units of B and one unit of C. B is made of three units of D and one unit of F. C is composed of three units of B, one unit of D, and four units of E. D is made of one unit of E. Item C has a lead time of one week; items A, B, E, and F have two-week lead times; and item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for items C, E, and F; lots of size 20, 40, and 160 are used for items A, B, and D, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 5, 10, 100, and 100, respectively; all other items have zero beginning inventories. We are scheduled to receive 10 units of A in week 3, 20 units of B in week 7, 40 units of F in week 5, and 60 units of E in week 2; there are no other scheduled receipts. If 20 units of A are required in week 10, use the low-level-coded bill-of-materials (product structure tree) to find thenecessary planned order releases for all components.arrow_forwardAs the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, 2 springs, and 4 clamps. The base is assembled from 1 clamp and 2housings. Each clamp has 1 handle and 1 casting. Each housing has 2 bearings and 1 shaft. There is no inventory on hand. Your boss at Xiangling Hu Products, Inc., has just provided you with the schedule and lead times for the bracket. The unit is to be prepared in week 12.The lead times for the components are bracket (1 week), base (1 week), spring (1 week), clamp (1 week), housing (3weeks), handle (2weeks), casting (4weeks), bearing (1 week), and shaft (1 week). Part 3 b) In what week do you need to start the castings? The castings need to be started in week enter your response here (enter your response as a whole number).arrow_forward
- One unit of A is made of two units of B and one unit of C. B is made of three units of Dand one unit of F. C is composed of three units of B, one unit of D, and four units of E.D is made of one unit of E. Item C has a lead time of one week; Items A, B, E, and F havetwo-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizingis used for Items C, E, and F; lots of size 20, 40, and 160 are used for Items A, B, andD, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 5, 10, 100,and 100, respectively; all other items have zero beginning inventories. We are scheduledto receive 10 units of A in Week 3, 20 units of B in Week 7, 40 units of F in Week 5, and60 units of E in Week 2; there are no other scheduled receipts. If 20 units of A are requiredin Week 10, use the low-level-coded bill-of-materials (product structure tree) to i nd thenecessary planned order releases for all components.arrow_forwardThe assembly department started the month with 468,000 units in its beginning work in process inventory. An additional 1,524,000 units were transferred in from the prior department during the month to begin processing in the Assembly Department. There were 126,000 units in the ending work in process inventory of the Assembly Department. How many units were transferred to the next processing department during the month? a. 1,992,000 b. 1,992,000 c. 2,118,000 d. 1,866,000 e. 1,398,000 f. 1,182,000arrow_forwardOne unit of A is composed of two units of B and three units of C. Each B is composed of one unit of F. C is made of one unit of D, one unit of E, and two units of F. Items A, B, C, and D have 20, 50, 60, and 25 units of on-hand inventory, respectively. Items A, B, and C use lot-for-lot (L4L) as their lot-sizing technique, while D, E, and F require multiples of 50, 100, and 100, respectively, to be purchased. B has scheduled receipts of 30 units inperiod 1. No other scheduled receipts exist. Lead times are one period for items A, B, and D, and two periods for items C, E, and F. Gross requirements for A are 20 units in period 1, 20 units in period 2, 60 units in period 6, and 50 units in period 8. Find the planned order releases for all items.arrow_forward
- A product (A) consists of a base (B) and a casting (C). The base consists of a plate(P) and three fasteners (F). The lead time, current on-hand inventory and scheduledreceipts are given in the table below. All components are lot for lot. The MasterSchedule requires 100 units of product A be available in week 4 and 150 in week 6. Part Lead time On - Hand inventory Scheduled receipts A 1 20 None B 1 100 50 in Week 1 C 3 30 20 in Week 1, 30 in Week 2 P 2 0 50 in Week 1 F 3 0 30 in Week 1, 40 in Week 3 Required:A. Draw the product structure tree. B. Develop the MRP for Parts A, B, C, P, and F in order to meet the demand. Therows for MRP tables are Gross Requirement (GR), Scheduled Receipt (SR),On-Hand Inventory (OHI), Net Requirement (NR), and Planned Production (PP).arrow_forwardThe product structure for product X is illustrated below. Level 0 Level 1 4 Level 2 Level 3 Part H B C D H K M N X Z с K B Lead Time (in weeks) 1 1 3 2 3 2 3 3 4 M D N The lead time for manufacturing any number units for an item and the required number of units for the lower level part in the product structure are reported in the following table. For example, each unit of Part X requires 1 units of Part C and, in turn, each unit of Part C requires 2 units of Part H and 2 units of Part K. 2 1 4 2 2 2 4 1 2 Required number of units X Z H K 100 units of product X are to shipped at the end of week 25. There is no inventory on hand. How many units of part N are required for production? 3200 Specify only the number.arrow_forwardOne unit of A is made of one unit of B and one unit of C. B is made of four units of C and one unit each of E and F. C is made of two units of D and one unit of E. E is made of three units of F. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for Items A, D, and E; lots of size 50, 100, and 50 are used for Items B, C, and F, respectively. Items A, C, D, and E have on-hand (beginning) inventories of 15, 55, 100, and 10, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in Week 1, 100 units of C in Week 1, and 100 units of D in Week 3; there are no other scheduled receipts.If 50 units of A are required in week 10, use the low-level-coded bill-of-materials (product structure tree) to find the necessary planned-order releases for all components. (Leave the cells blank, whenever zero (0) is required.)arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Inventory Management | Concepts, Examples and Solved Problems; Author: Dr. Bharatendra Rai;https://www.youtube.com/watch?v=2n9NLZTIlz8;License: Standard YouTube License, CC-BY