MyLab Operations Management with Pearson eText -- Access Card -- for Operations Management: Processes and Supply Chains
12th Edition
ISBN: 9780134742366
Author: Lee J. Krajewski, Manoj K. Malhotra, Larry P. Ritzman
Publisher: PEARSON
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Textbook Question
Chapter 11, Problem 24P
The following information is available for three MPS items:
Develop the material requirements plan for the next 6 weeks for items D, E, and F. The BOMs are shown in Figure 11.43, and data from the inventory records are shown in Table 11.11. (Warning: A safety stock requirement applies to item F. Be sure to plan a receipt for any week in which the projected on-hand inventory becomes less than the safety stock.)
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Students have asked these similar questions
Complete the following table. Lead time for the part is 2 weeks, and the order quantity is 50. What action should be taken?
Figure shows the BOMs for two products, A and B. Table 1 shows the MPS quantity start date for each one. Table 2 contains data from inventory records for items C, D, and E. There are no safety stock requirements for any of the items.a. Determine the material requirements plan for items C, D, and E for the next 8 weeks.b. What specific managerial actions are required in week 1?c. Suppose that a very important customer places an emergency order for a quantity of product A. To satisfy this order, a new MPS of 200 units of product A is now required in week 5. Determine the changes to the material requirements plan if this order is accepted and note any problems that you detect.
MPS Quantity Start Dates
Date
Product
1
2
3
4
5
6
7
8
A
125
95
150
130
B
80
70
Inventory Record Data
Item
Data Category
C
D
E
Lot-sizing rule
L4L
POQ 1P = 32
FOQ = 800
Lead time
3 weeks
2 weeks
1 weeks
Scheduled receipts
200 (week 2)
None
800 (week 1)
Beginning…
The table given below shows a partially completed MPS record for product A. What is the
remaining ATP inventory (discrete) for week 7 after the company receives a 20 units of customer
order for week 6?
Order policy: 60 units
Lead time: 1 week
Item: A
Quantity on hand: 30
Week
3
30
7.
34
11
4.
Forecast requirements
Customer orders (booked)
Projected on-hand inventory
MPS quantity
MPS start
ATP inventory
22
24
18
27
36
28
26
12
24
O a 59
Ob. 29
OcO
Od. 49
Oe. 39
Chapter 11 Solutions
MyLab Operations Management with Pearson eText -- Access Card -- for Operations Management: Processes and Supply Chains
Ch. 11 - Consider the master flight schedule of a major...Ch. 11 - For an organization of your choice, such as where...Ch. 11 - Consider a service provider that is in the...Ch. 11 - Complete the MPS record in Figure 11.29 for a...Ch. 11 - Complete the MPS record in Figure 11.30 for a...Ch. 11 - Prob. 3PCh. 11 - Figure 11.31 shows a partially completed MPS...Ch. 11 - Tabard Industries forecasted the following demand...Ch. 11 - Figure 11.32 shows a partially completed MPS...Ch. 11 - The forecasted requirements for an electric hand...
Ch. 11 - A forecast of 240 units in January, 320 units in...Ch. 11 - An end items demand forecasts for the next 6 weeks...Ch. 11 - An end items demand forecasts for the next 10...Ch. 11 - Consider the bill of materials (BOM) in Figure...Ch. 11 - Product A is made from components B, C, and D....Ch. 11 - What is the lead time (in weeks) to respond to a...Ch. 11 - Product A is made from components B and C. Item B,...Ch. 11 - Refer to Figure 11.23 and Solved Problem 1. If...Ch. 11 - The partially completed inventory record for the...Ch. 11 - The partially completed inventory record for the...Ch. 11 - The partially completed inventory record for the...Ch. 11 - Figure 11.38 shows a partially completed inventory...Ch. 11 - A partially completed inventory record for the...Ch. 11 - The BOM for product A is shown in Figure 11.40,...Ch. 11 - The BOMs for products A & B and data from the...Ch. 11 - Figure 11.42 illustrates the BOM for product A....Ch. 11 - The following information is available for three...Ch. 11 - Figure 11.44 shows the BOMs for two products, A...Ch. 11 - The BOM for product A is shown in Figure 11.45....Ch. 11 - Refer to Solved Problem 1 (Figure 11.23) for the...Ch. 11 - The bill of materials and the data from the...Ch. 11 - The bill of materials and the data from the...Ch. 11 - The McDuff Credit Union advertises their ability...Ch. 11 - Suppose that the POQ for item B is changed from 3...Ch. 11 - As the on-hand inventory for item C increases from...Ch. 11 - As the fixed order quantity (FOQ) for item D...Ch. 11 - As the lead time for item C changes, what happens...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- A factory has just received an order for 100 units of an end item, which are to be shipped at the start of week 8. Relevant information of the end item and the components is as follows. Item Lead Time (weeks) On Hand Inventory Scheduled receipts Order Policy Direct Components End item 2 30 lot for lot A(4), B(3), C(2) A 3 20 54 at week 3 lot for lot D(2) B 2 10 68 at week 4 lot for lot D(5) C 1 100 multiple of 60 D 1 20 min. of 500 Develop the material requirements plan (please print out an empty MRP table to work with), and determine what the "projected available balance" is for component D at week 8. Note:- Do not provide handwritten solution. Maintain accuracy and quality in your answer. Take care of plagiarism. Answer completely. You will get up vote for sure.arrow_forwardFigure shows a partially completed MPS record for 2 inch pneumatic control valves. Suppose that you receive the following orders at right for the valves (shown in the order of their arrival). As they arrive, you must decide whether to accept or reject them. Which orders would you accept for shipment?Order Amount (Units) Week Requested1 15 22 30 53 25 34 75 7arrow_forwardThe gross requirements for item A are specified for the beginning of weeks 1 through 12 in the table that follows. Item A, Level 0 01 02 03 04 05 06 07 08 09 10 11 12 0 60 0 50 0 70 0 40 0 60 0 50 60 ? ? ? ? ? ? ? ? ? ? ? ???????????? Gross requirements. Projected on hand Planned order release The lead time is 2 weeks. The current on hand inventory, at the beginning of week 1 is 60 units. If the order cost is $80 per order and the inventory cost is $1 per unit per period, and the order quantity is the computed part period (or a multiple of the computed part period) when it is necessary to place an order, what is the total cost for the 12 week period? Answer:arrow_forward
- What is the projected on-hand inventory amount in Week 2?arrow_forwardWhat will be projected on hand inventory of item S in week6?arrow_forwardDevelop a material requirements plan for component H. Lead times for the end item and each component except B are one week. The lead time for B is three weeks. Sixty units of A are needed at the startof week 8. There are currently 15 units of B on hand and 130 of E on hand, and 50 units of H are inproduction and will be completed by the start of week 2. Lot-for-lot ordering will be used for all items.arrow_forward
- please answer within 30 minutes.arrow_forwardFigure 1 shows the BOM for product A. Table 1 shows the MPS quantity start dates for product A, and Table 2 contains data from inventory records for items B, C, and D. The production planner wants to determine the material requirements plan for items B, C, and D for the next 8 weeks. What is the planned receipts quantity for item D for week 6? C (3) D (2) 8 (1) D (2) C2) Figure 1. BOM for product A Table 1. MPS quantity start dates for product A Week Product 1 3 70 4. 6. 7. 8. 80 100 70 100 Table 2. Inventory record data Item Data category Lot-sizing rule Lead time Scheduled receipts Beginning inventory Safety stock LAL 2 weeks 100 (week 3) FOQ= 500 1 week 150 (week 1) POQ (P-4) 1 week 500 (week 1) 600 100 200 None 130arrow_forwardIn the following MRP planning schedule for Item J, indicate the planned order releases to meet the gross requirements. Lead time is one week and there is no inventory on hand and no safety stock.arrow_forward
- Briefly discuss what are the various types of objectives of Material Requirements Planning (MRP )?arrow_forwardIn the following MRP planning schedule for Item J, indicate the planned order releases to meet the gross requirements. Lead time is one week and there is no inventory on hand and safety stock. WEEK NUMBER ITEM J Gross 0 1 2 3 4 5 68 45 65 requirements Scheduled Receipts Net requirements Planned order receipt Planned order release 31 ○ 40 in week 1, 50 in week 2, and 45 in week 3 O 40 in week 1, 50 in week 2, and 45 in week 3 ○ 40 in week 2, 50 in week 3, and 68 in week 4 O 37 in week 1, 45 in week 3, and 65 in week 4arrow_forwardSolution for Material Requirement Planningarrow_forward
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