**Esplanade Marine Parts Inc. – Batch and Single-Piece Flow Processing**Esplanade Marine Parts Inc. aims to produce parts in batches of 60. Each part is processed sequentially through Workstations A and B.**Processing Details:**| Workstation | Batch Size (Q) | Time per Part ||-------------|----------------|---------------|| A | 60 | 40 seconds || B | 60 | 15 seconds |**Questions:**a. Calculate the total time required to produce the batch using batch processing. Provide the answer rounded to the nearest whole number. [_____] secondsb. Calculate the total time required to produce the batch using single-piece flow processing. Provide the answer rounded to the nearest whole number. [_____] secondsc. Compare both solutions to determine the time saved. Round your answer to the nearest whole number. Using the assumptions of [Select: Batch/Single-Piece] processing saves [_____] seconds.**Diagram/Graph Explanation:**This section contains a table outlining the batch size and processing time per part for two workstations involved in production. There are text fields provided for calculating and comparing processing times using different manufacturing methods.

Batch Processing:Batch processing refers to the execution of a series of tasks or jobs as a group,…

Answered: Marine Parts Inc. wants to produce…

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter2: Introduction To Spreadsheet Modeling

Section: Chapter Questions

Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...

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A machine cycle, also known as a process loop, comprises four components. Which aspects of machine cycles are most valued? Is it necessary to be concerned about replacing individual components of machine cycles? Does the addition of another module assist in resolving the problem of switching between modules?
The decision on whether a system component should be represented as a source/sink or as a process is difficult to make.
One of the risks that might occur from weaknesses in requirement procedures is creeping user requirements. What steps may be taken to lessen this risk?
A startup company is considering making a part by injection molding. The part is moderately complex and the volume of the part is about 10 cubic centimeters. Assume that the part is designed for injection molding and can be made with a two part mold. The company needs to make 250,000 parts made from ABS plastic. Once the mold is made it will take a worker 1 minute to make one part using the injection molding machine. The company will use contract manufacturing to produce the parts. Estimate the cost per part and explain how you came up with the number. (If you are stuck look at the Contract Manufacturing Cost per Unit section. Also keep in mind that there is no exact right answer, the goal is to come up with a reasonable estimate.) Contract Manufacturing Cost per Unit: It’s not uncommon to hire another company to perform some or all the manufacturing for a product. To estimate the cost use ((Cost of Parts and Materials) + (man hours) × $40)/.75
An assembly line is to be designed to operate 13 hours per day and supply a steady demand of 325 units per day. Here are the tasks and their performance times: TASK PRECEDINGTASKS PERFORMANCE TIME (SECONDS) TASK PRECEDINGTASKS PERFORMANCETIME (SECONDS) a — 48 g d 43 b — 58 h e 38 c — 73 i f 23 d a 63 j g 33 e b 88 k h, i 53 f c 23 l j, k 67 A) What is the efficiency of your line balance? B) Suppose demand increases by 10 percent. How would you react to this? Assume that you can operate only 13 hours per day in regular time. (Round your answers to the nearest whole number.)
Hammond Inc. has analyzed the setup time on its computer-controlled lathe. The setup requires changing the type of fixture that holds a part. The average setup time has been 135 minutes, consisting of the following steps: Step Time (in minutes) Turn off machine and remove fixture from lathe 13 Go to tool room with fixture 15 Record replacement of fixture to tool room 18 Return to lathe 20 Clean lathe 17 Return to tool room 20 Record withdrawal of new fixture from tool room 12 Return to lathe 15 Install new fixture and turn on machine 8 Total setup time 138 Why should management be concerned about improving setup time? What do you recommend to Hammond Inc. for improving setup time? How much time would be required for a setup, using your suggestion in (b)?
do fast.
What kind of information is stored in the various fields of a process control block?
A process of making chair is described as follows: Stage 1 Seat and back attached Stage 2 Legs attached The production speeds are 15 chairs per hour for Stage 1 and 30 chairs per hour for stage 2. The cycle time of the process is ______minutes. The flow time of the process is ______ minutes.
hich statement below is True, and which one is False? For the False ones explain why they are incorrect (or what is the correct statement) 3-1) Process imperfections are a result of waste in a process 3-2) Inputs are transformed into outputs of a process through the network of activities, and by the help of the resources and information 3-3) 5 why is a technique through which the current state performance of a process can be measured 3-4) Job shop is a process architecture that allows producing large volumes of standard products 3-5) Operational frontier refers to the position of the best companies in each market in terms of their product attributes 3-6) 5S is a technique for root-cause analysis
A machine makes two components; call them types A and B. It takes 630 seconds to switch production between the component types. During that time, no production occurs. When in production, each unit of A or B requires 0.5 second to be completed. The two components, A and B, are combined in an assembly process to make a final product; call it C. The assembly step can combine the two components into 1 unit every 4 seconds, or 15 units per minute. Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. In that case, what is the capacity of the machine in component pairs per minute, where a component pair is one unit of A and one unit of B? Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. What is the utilization of the machine? Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. What is the average inventory of B components? If the production schedule could be adjusted with…
A packaging factory runs a five-station serial production line (A-B-C-D-E). The following table shows the process times in minutes (or minutes/unit, i.e., the time to process one unit) of the five stations. Station A B C D E What is the process time of the system? 7 10 42 12 Process Time (minutes/unit) 9 10 7 12 4

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