LO3-2, 3-4, 3-5 6. Consider the following production process for manufacturing biscuits. The first step of the process is mixing, where all of the ingredients are combined in the correct proportion to form dough. In the next step of the process, the dough is formed into sheets and cut into pieces in preparation for baking. The cut dough is then baked into biscuits and subsequently must be cooled. The final step of the process is packaging the biscuits for the consumer. The following table summarizes the production process along with the processing times at each step of the process. The process is highly automated, so assume that this is a machine-paced process with one machine available at each step. Process Step Mixing Activity Time (Minutes per Batch) Forming Baking Cooling Packing 15 10 12 18 10 a. What is the capacity of the baking process step (in batches per hour)? b. What is the bottleneck of the manufacturing process? c. Assuming unlimited demand, what is the process flow rate (in batches per hour)? d. Assuming unlimited demand, what is the utilization of the mixing process step? e. If the manufacturing process is currently full of work-in-process inventory, how long would it take to complete 50 batches of biscuits?

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter8: Evolutionary Solver: An Alternative Optimization Procedure
Section8.6: Fitting An S-shaped Curve
Problem 9P
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LO3-2, 3-4, 3-5
6. Consider the following production process for manufacturing biscuits. The first step of the process is mixing, where all of
the ingredients are combined in the correct proportion to form dough. In the next step of the process, the dough is formed
into sheets and cut into pieces in preparation for baking. The cut dough is then baked into biscuits and subsequently must
be cooled. The final step of the process is packaging the biscuits for the consumer.
The following table summarizes the production process along with the processing times at each step of the process. The
process is highly automated, so assume that this is a machine-paced process with one machine available at each step.
Process Step
Mixing
Activity Time (Minutes per Batch)
Forming
Baking
Cooling
Packing
15
10
12
18
10
a. What is the capacity of the baking process step (in batches per hour)?
b. What is the bottleneck of the manufacturing process?
c. Assuming unlimited demand, what is the process flow rate (in batches per hour)?
d. Assuming unlimited demand, what is the utilization of the mixing process step?
e. If the manufacturing process is currently full of work-in-process inventory, how long would it take to complete 50
batches of biscuits?
Transcribed Image Text:LO3-2, 3-4, 3-5 6. Consider the following production process for manufacturing biscuits. The first step of the process is mixing, where all of the ingredients are combined in the correct proportion to form dough. In the next step of the process, the dough is formed into sheets and cut into pieces in preparation for baking. The cut dough is then baked into biscuits and subsequently must be cooled. The final step of the process is packaging the biscuits for the consumer. The following table summarizes the production process along with the processing times at each step of the process. The process is highly automated, so assume that this is a machine-paced process with one machine available at each step. Process Step Mixing Activity Time (Minutes per Batch) Forming Baking Cooling Packing 15 10 12 18 10 a. What is the capacity of the baking process step (in batches per hour)? b. What is the bottleneck of the manufacturing process? c. Assuming unlimited demand, what is the process flow rate (in batches per hour)? d. Assuming unlimited demand, what is the utilization of the mixing process step? e. If the manufacturing process is currently full of work-in-process inventory, how long would it take to complete 50 batches of biscuits?
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