35. The double-reduction, helical gear reducer shown in Figure P12-35 transmits 5.0 hp. Shaft 1 is the input, rotating at 1800 rpm and receiving power directly from an electric motor through a flexible coupling. Shaft 2 rotates at 900 rpm. Shaft 3 is the output, rotating at 300 rpm. A chain sprocket is mounted on the output shaft as shown and delivers the power upward. The data for the gears are given in Table 12-5. Each gear has a 1412° normal pressure angle and a 45° helix angle. The combinations of left- and right-hand helixes are arranged so that the axial forces oppose each other on shaft 2 as shown. Use SAE 4140 OQT 1200 for the shafts. Figure P12-35: P35-Double-reduction helical drive Each problem includes the following details: ■Design the complete shaft, including the specification of the overall geometry and the consideration of stress con- centration factors. The analysis would show the minimum acceptable diameter at each point on the shaft to be safe from the standpoint of strength. Homework Problems 12-24, 12-35, and 12-37 from textbook, done in spreadsheet form. Place drawings of the load, shear, and bending moment body diagrams in the spreadsheet. You may draw them by hand or in another program. Then put a screen shot of the diagrams in your spreadsheet. • Let safety factor N = 2 and Reliability = .99 for all problems • Use diagrams on the following pages to define shaft diameters and directions of forces Input Shaft 1 WXC WXB A All helical gears Data in problem statement Shaft 2 FIGURE P12-35 (Problem 35) MEC 410: Chapter 12: Design of Shafts Rings keep gears from moving laterally in one direction D10 >10 Output • Diagram for Homework Shaft 3 Problem 12-35 D₂ D₁ Dz All helical gears Data in problem statement Shaft 2 Output FIGURE P12-35 (Problem 35) +x-into the page +y= vertically up

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35. The double-reduction, helical gear reducer shown in
Figure P12-35 transmits 5.0 hp. Shaft 1 is the input,
rotating at 1800 rpm and receiving power directly from an
electric motor through a flexible coupling. Shaft 2 rotates
at 900 rpm. Shaft 3 is the output, rotating at 300 rpm. A
chain sprocket is mounted on the output shaft as shown
and delivers the power upward. The data for the gears
are given in Table 12-5. Each gear has a 1412° normal
pressure angle and a 45° helix angle. The combinations of
left- and right-hand helixes are arranged so that the axial
forces oppose each other on shaft 2 as shown. Use SAE
4140 OQT 1200 for the shafts.
Figure P12-35: P35-Double-reduction helical drive
Each problem includes the following details:
■Design the complete shaft, including the specification of
the overall geometry and the consideration of stress con-
centration factors. The analysis would show the minimum
acceptable diameter at each point on the shaft to be safe
from the standpoint of strength.
Homework Problems 12-24, 12-35, and 12-37 from
textbook, done in spreadsheet form. Place drawings of the
load, shear, and bending moment body diagrams in the
spreadsheet. You may draw them by hand or in another
program. Then put a screen shot of the diagrams in your
spreadsheet.
• Let safety factor N = 2 and Reliability = .99 for all
problems
• Use diagrams on the following pages to define shaft
diameters and directions of forces
Input
Shaft 1
WXC
WXB
A
All helical gears
Data in problem
statement
Shaft 2
FIGURE P12-35 (Problem 35)
MEC 410: Chapter 12: Design of Shafts
Rings keep gears from moving
laterally in one direction
D10 >10
Output
• Diagram for
Homework
Shaft 3
Problem 12-35
D₂ D₁
Dz
All helical gears
Data in problem
statement
Shaft 2
Output
FIGURE P12-35 (Problem 35)
+x-into the page
+y= vertically up
Transcribed Image Text:35. The double-reduction, helical gear reducer shown in Figure P12-35 transmits 5.0 hp. Shaft 1 is the input, rotating at 1800 rpm and receiving power directly from an electric motor through a flexible coupling. Shaft 2 rotates at 900 rpm. Shaft 3 is the output, rotating at 300 rpm. A chain sprocket is mounted on the output shaft as shown and delivers the power upward. The data for the gears are given in Table 12-5. Each gear has a 1412° normal pressure angle and a 45° helix angle. The combinations of left- and right-hand helixes are arranged so that the axial forces oppose each other on shaft 2 as shown. Use SAE 4140 OQT 1200 for the shafts. Figure P12-35: P35-Double-reduction helical drive Each problem includes the following details: ■Design the complete shaft, including the specification of the overall geometry and the consideration of stress con- centration factors. The analysis would show the minimum acceptable diameter at each point on the shaft to be safe from the standpoint of strength. Homework Problems 12-24, 12-35, and 12-37 from textbook, done in spreadsheet form. Place drawings of the load, shear, and bending moment body diagrams in the spreadsheet. You may draw them by hand or in another program. Then put a screen shot of the diagrams in your spreadsheet. • Let safety factor N = 2 and Reliability = .99 for all problems • Use diagrams on the following pages to define shaft diameters and directions of forces Input Shaft 1 WXC WXB A All helical gears Data in problem statement Shaft 2 FIGURE P12-35 (Problem 35) MEC 410: Chapter 12: Design of Shafts Rings keep gears from moving laterally in one direction D10 >10 Output • Diagram for Homework Shaft 3 Problem 12-35 D₂ D₁ Dz All helical gears Data in problem statement Shaft 2 Output FIGURE P12-35 (Problem 35) +x-into the page +y= vertically up
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