FL23 AERM 1208 LAB 2 ACCEPTABLE DATA

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Tarrant County College, Fort Worth *

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1208

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Mechanical Engineering

Date

Feb 20, 2024

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docx

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6

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AERM 1208 LAB 2: FAA-Acceptable Data Reference materials: 1. FAA-H-8083-30B: Aviation Maintenance Technician Handbook 2. ROBINSON HELICOPTER MM (robinsonheli.com) 3. ROBINSON HELICOPTER IPC (robinsonheli.com) 4. FAA DATABASE (faa.gov) Grading Rubric: Excellent Satisfactory Unacceptable Task Hands-on practical application The task was completed according to the criteria. The task was complete but not to the criteria. The task was not completed. Demonstrated Knowledge Technical Data -Read, interpret, and apply Followed directions with a high degree of Usually followed directions. Did not follow directions. Tooling and Equipment effectiveness. Safety Application of Safety Practices The student followed all safety rules. The student needed reminders to follow safety rules. The student did not follow safety rules. Objectives: The student will locate the given maintenance manuals, illustrated parts catalogs, service instructions, service bulletins, and advisory circulars. The student will demonstrate the ability to use a manufacturer’s illustrated parts catalog to locate a specific part number and determine its applicability and determine approved replacement parts for installation on a given aircraft.
LAB NOTES: PLEASE SHOW YOUR ANSWERS BY FILLING IN THE LAB IN BLUE TEXT (NOT BLACK). LIST ALL REFERENCES AND ANSWERS INCLUDING THE REFERENCED: DOCUMENT / CHAPTER / SECTION / PAGE / PARAGRAPH AND FIGURE. (WHERE AVAILABLE) Questions 1-20: Locate the following information on the listed aircraft Illustrated Parts Catalog / Maintenance Manual. Include the title, page, paragraph and figure (if applicable) where the information is found: 1. Where does the manufacturer provide an inspection checklist for the Robinson R44 type aircraft? 2. How does the above checklist meet the requirements of FAR 43 Appendix D and 43.15? 3. What is the tail rotor gearbox to tail cone attaching hardware torque specifications R44 S/N: 3111? 4. When draining and flushing the tail rotor gear box on a Robinson R44 what type of oil is used and how do you know it has been properly serviced with the required amount? 5. What are the part numbers and how many of each are required to replace all of the landing gear skid shoes on an R22 helicopter? 6. On an R44 helicopter, what is the part number for the M/R hub assy.? 7. What is the P/N for the screen on the gascolator assembly for an R44? 8. Locate clutch sheave alignment procedures for the R22BetaII?
9. What is the acceptable range of allowable deflection for the R22BetaII for a P/N 018-1 clutch sheave assembly on the R.H. side? 10. What are the torque requirements for an R66 tail rotor gear box? A610-1 vent assy.: B563-4 sight gage: B566-2 chip detector: 11. On the R66 helicopter what type of oil is required for lubrication of the engine components? 12. What is the part number for the igniter plug on the R66? 13. How many oil coolers are installed on an R44 II aircraft? 14. What is the P/N for the R44 T/R D/S damper assy.? 15. Is safety wire required on current production R44 T/R G/B sight gage installation? 16. Where can you find a table of scheduled inspections required for the R22 series aircraft? 17. When tracking an R66, what parts are adjusted to change the track of the blade? 18.When balancing an R66, what parts are adjusted to change the balance of the blade? 19. What is the P/Ns for the HID landing lights on an R44 helicopter?
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20. What special tool is used on a R44 to measure the amount of stretch on a M/R hub bolt upon installation? Questions 21-33: Locate the following information on the listed Advisory Circular. Include the title, page, paragraph and figure (if applicable) where the information is found: 21.How does the FAA categorize and list ACs on their website? 22.What is the topic of AC 39-7D? 23.What are the categories listed in item 7 of the AC listed above? 24.What is the topic of item 12 of the AC listed above? 25.Is there an AC that covers maintenance records as the topic? If so, what number? 26.What is the topic of AC 43-12A? 27.What is covered in paragraph e. (1), (2) and (3) of the AC listed above? 28.Is there an AC covering the certification of A&P mechanics? If so, what number? 29.When was the AC listed above issued? 30.In the: Written Test Report section of the AC issued above, what form are the applicant’s grades reported on? 31.What is the topic of AC 147-3C?
32.What is the topic of paragraph 2.7.2.2 of the AC listed above? 33. What is the topic of table 2-1 of the AC listed above? Questions 34-42: Locate the following information on the listed aircraft Service Bulletin / Service Instruction / Service Letter. Include the title, page, paragraph and figure (if applicable) where the information is found: 34.Does Champion have a service manual that instructs technicians on spark plug and oil filter servicing? If so, what is the number and revision date? 35.Decode the following Champion spark plug designation: REM30E: R: E: M: 30: E: 36.Does Champion make a tool to facilitate cutting open the oil filter can in order to inspect the filter element at regular inspection intervals? If so, what is the part number of this tool? 37.What is the subject of Lycoming Service Instruction 1191A? 38.What would a “satisfactory reading” be considered as, in reference to the document above? 39.What is the subject of Robinson R22 SB-107?
40.What color paint(s) should be applied in order to comply with the above service bulletin? 41.What is the subject of Robinson R44 SL-85? 42.List the parts needed to construct the tool listed in the above Service Letter:
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