MSE 507 HW3_PATEL-2

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California State University, Northridge *

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Industrial Engineering

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Jan 9, 2024

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California State University, Northridge MSE 507 Lean Manufacturing FALL 2022 Homework Questions Set Three (Problems Q.3.1, Q.3.2) Student: Vishwas S Patel Professor: David C. Shternberg Submission Date: Thursday, December 07, 2023
Answers 3.1 Use slide 29 as a template and construct a value stream of your choice (product or service) - MSE507 Lean Manufacturing Page 2 of 5
- Value stream mainly helps to identify the real-time process and waste management of the products of the company or business. - The value stream map here shows the manufacturing company name XYZ of the furnishing The company delivers the finished polished goods. - From manufacturing which includes cutting trees and then stamping them and then it is polished for long-term reliability therefore, it is packed and sent to the distribution house. - The process includes a total of 6 stages which includes shipping too and it is controlled by production control. - The times are mentioned in minutes and the days are displayed above. LT= LEAD TIME/PLT= PRODUCTION LEAD TIME/VAT= VALUE-ADDED TIME - In every production line the company requires a value stream map that includes information regarding inventory, process, and people included with the organization and is displayed in flowchart format. By analyzing all the processes and creating a step-by-step process of product or service. It can also be applied how to control waste. MSE507 Lean Manufacturing Page 3 of 5
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3.2 Explain the advantages and possible disadvantages of using Value Stream Maps to improve the business. - ADVANTAGES - Value stream mapping provides the manufacturing process to supply chains, distribution channels and information flows. - Value stream mapping delivers companies a “blueprint” for strategic planning to deploy the principle of Lean Thinking for their transformation into a Lean Enterprise. - Value stream mapping also helps to determine how to eliminate inhibiting factors in existing implementations and internal processes. - Companies can avoid costly mistakes caused by the implementation of extremely intuitive solutions. - Helps to unify several IE techniques for flow analysis, such as Business Process Reengineering (BPR), and Process Analysis and Improvement (PA&I) that, to date, have been taught and implemented in isolation. MSE507 Lean Manufacturing Page 4 of 5
- DISADVANTAGES - Fails to consider the allocations and utilization of an important resource – factory floor space- for storage, production support, and material handling. - Fails to factor such as capacity constraints, queuing delays, and multi-order sequencing rules into a map. - Lacks the capability, due to the manual process of creation, to an evaluation of multiple “what if” processes required for alternatives for improving a current map when time or budget constraints exist. - Lack of many worthwhile economic measures for “value” (ex. inventory expenses, operating cost) which makes it similar to the Flow Process Charting technique. MSE507 Lean Manufacturing Page 5 of 5