W4 - Cincinnati Seasoning
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University of New Brunswick *
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Subject
Industrial Engineering
Date
Dec 6, 2023
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docx
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W4 – Cincinnati Seasonings
Current Supply Chain Design and Simulation Results
What were the main things you needed to do to get the expanded company supply
chain to run for 30 days?
To expand the company’s supply chain to run for 30 days I had to add two new stores.
One store is located in Chicago and the second one is located in Columbus. (see below
picture of the new added stores).
In the process of adding these stores, new rotes had to be added and existing ones had to
change to ensure the correct amount of seasoning was picked up and delivered to the
stores. In addition to the routes, a new truck had to be added to deliver product to the new
Chicago store.
What were the biggest problems/challenges you encountered and how did you
respond to them?
The biggest problems originally encountered were at the new Chicago and Columbus
stores where the deliveries are not quite perfect. As per below screen shots, the new
stores have a stair-step pattern which means that the deliveries are not well organized.
Chicago Store
Columbus Store
In addition to this, the inventory at the Seasonings Factory is going up and the inventory
at the Seasonings DC is going down. To fix this issue, we have to increase the deliveries
from the factory.
Seasoning Factory
Seasonings DC
What is the cost and amount of inventory that has built up in the supply chain?
Facilities Cost report
Facilit
y
Seasonings
Factory
Seasonings
DC
Louisvill
e Store
Indianapoli
s Store
Ft
Wayne
Store
Chicag
o Store
Columbu
s Store
Day 0
44000
40000
7500
5500
7200
2700
1900
Day 1
88000
80000
15000
11000
14400
5400
3800
Day 2
132000
120000
22500
16500
21600
8100
5700
Day 3
176000
160000
30000
22000
28800
10800
7600
Day 4
220000
200000
37500
27500
36000
13500
9500
Day 5
264000
240000
45000
33000
43200
16200
11400
Day 6
308000
280000
52500
38500
50400
18900
13300
Day 7
352000
320000
60000
44000
57600
21600
15200
Day 8
396000
360000
67500
49500
64800
24300
17100
Day 9
440000
400000
75000
55000
72000
27000
19000
Day 10
484000
440000
82500
60500
79200
29700
20900
Day 11
528000
480000
90000
66000
86400
32400
22800
Day 12
572000
520000
97500
71500
93600
35100
24700
Day 13
616000
560000
105000
77000
100800
37800
26600
Day 14
660000
600000
112500
82500
108000
40500
28500
Day 15
704000
640000
120000
88000
115200
43200
30400
Day 16
748000
680000
127500
93500
122400
45900
32300
Day 17
792000
720000
135000
99000
129600
48600
34200
Day 18
836000
760000
142500
104500
136800
51300
36100
Day 19
880000
800000
150000
110000
144000
54000
38000
Day 20
924000
840000
157500
115500
151200
56700
39900
Day 21
968000
880000
165000
121000
158400
59400
41800
Day 22
1012000
920000
172500
126500
165600
62100
43700
Day 23
1056000
960000
180000
132000
172800
64800
45600
Day 24
1100000
1000000
187500
137500
180000
67500
47500
Day 25
1144000
1040000
195000
143000
187200
70200
49400
Day 26
1188000
1080000
202500
148500
194400
72900
51300
Day 27
1232000
1120000
210000
154000
201600
75600
53200
Day 28
1276000
1160000
217500
159500
208800
78300
55100
Day 29
1320000
1200000
225000
165000
216000
81000
57000
Day 30
1364000
1240000
232500
170500
223200
83700
58900
Day 31
1408000
1280000
240000
176000
230400
86400
60800
Day 32
1452000
1320000
247500
181500
237600
89100
62700
Day 33
1496000
1360000
255000
187000
244800
91800
64600
Day 34
1540000
1400000
262500
192500
252000
94500
66500
In report
Facility
Seasoning
Seasoning
Louisvill
Indianapoli
Ft Wayne
Chicago
Columbu
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s Factory -
Spicy
Cube
s DC -
Spicy
Cube
e Store -
Spicy
Cube
s Store -
Spicy Cube
Store -
Spicy
Cube
Store -
Spicy
Cube
s Store -
Spicy
Cube
Day 0
0
0
0
0
0
0
0
Day 1
0
440
100
70
20
110
40
Day 2
0
770
200
140
40
220
80
Day 3
0
1100
300
210
60
330
120
Day 4
0
1540
400
280
60
440
120
Day 5
0
1870
500
350
80
550
160
Day 6
0
2200
600
420
100
660
200
Day 7
0
2640
700
490
120
770
240
Day 8
0
2970
800
560
120
770
240
Day 9
0
3300
900
630
140
880
280
Day 10
0
3740
1000
700
160
990
320
Day 11
0
4070
1100
770
180
1100
360
Day 12
0
4400
1200
840
180
1210
360
Day 13
0
4840
1200
910
200
1320
400
Day 14
0
5170
1300
1050
220
1430
440
Day 15
0
5500
1400
1120
240
1540
480
Day 16
0
5940
1500
1190
240
1650
480
Day 17
0
6270
1600
1260
260
1760
520
Day 18
0
6600
1700
1330
280
1870
560
Day 19
0
7040
1800
1400
300
1870
600
Day 20
0
7370
1900
1470
300
1980
600
Day 21
0
7700
2000
1540
320
2090
640
Day 22
0
8140
2100
1610
340
2200
680
Day 23
0
8470
2200
1680
360
2310
720
Day 24
0
8800
2300
1750
360
2420
720
Day 25
0
9240
2400
1820
380
2530
760
Day 26
0
9570
2500
1890
400
2640
800
Day 27
0
9900
2600
1960
420
2750
840
Day 28
0
10230
2600
2030
420
2860
840
Day 29
0
10670
2700
2100
440
2860
880
Day 30
0
11000
2800
2170
460
2970
920
Day 31
0
11330
2900
2240
480
3080
960
Day 32
0
11770
3000
2310
480
3190
960
Day 33
0
12100
3100
2380
500
3300
1000
Day 34
0
12430
3200
2450
520
3410
1040
In addition to inventory, what are other sources of cost in supply chain operations?
Other sources of cost in the supply chain operations is the on-hand inventory which would take
up cost for holding it in the warehouse:
On-
hand
report
Facilit
y
Seasoning
s Factory -
Spicy Cube
Seasoning
s DC -
Spicy
Cube
Louisville
Store -
Spicy
Cube
Indianapoli
s Store -
Spicy
Cube
Ft Wayne
Store -
Spicy
Cube
Chicago
Store -
Spicy
Cube
Columbu
s Store -
Spicy
Cube
Day 0
940
3660
400
230
780
200
30
Day 1
850
3760
400
230
780
210
40
Day 2
870
3750
400
230
780
220
50
Day 3
890
3800
400
230
780
230
60
Day 4
800
3900
400
230
760
240
30
Day 5
820
3890
400
230
760
250
40
Day 6
840
3990
400
230
760
260
50
Day 7
750
4150
400
230
760
270
60
Day 8
770
4140
400
230
740
170
30
Day 9
790
4130
400
230
740
180
40
Day 10
810
4230
400
230
740
190
50
Day 11
720
4280
400
230
740
200
60
Day 12
740
4370
400
230
720
210
30
Day 13
760
4470
300
230
720
220
40
Day 14
670
4460
300
300
720
230
50
Day 15
690
4510
300
300
720
240
60
Day 16
710
4610
300
300
700
250
30
Day 17
620
4710
300
300
700
260
40
Day 18
640
4700
300
300
700
270
50
Day 19
660
4860
300
300
700
170
60
Day 20
570
4850
300
300
680
180
30
Day 21
590
4840
300
300
680
190
40
Day 22
610
4940
300
300
680
200
50
Day 23
520
4920
300
300
680
210
60
Day 24
540
4910
300
300
660
220
30
Day 25
560
5010
300
300
660
230
40
Day 26
470
5000
300
300
660
240
50
Day 27
490
5260
300
300
660
250
60
Day 28
510
5250
200
300
640
260
30
Day 29
420
5350
200
300
640
160
40
Day 30
440
5340
200
300
640
170
50
Day 31
460
5390
200
300
640
180
60
Day 32
370
5490
200
300
620
190
30
Day 33
390
5480
200
300
620
200
40
Day 34
410
5470
200
300
620
210
50
Additionally, another source of cost would be the running cost of the vehicles.
What new instances of the four supply chain objects (products, facilities, vehicles
and routes) did you create to expand the supply chain and why did you do this?
The new created supply chains were:
-
Product
: Added the spice cube for the new facilities
-
Facilities
: 2 new facilities, Chicago and Columbus
-
Vehicles:
Added one new truck to reach the Chicago store
-
Routes:
Added new routes and changed existing ones to reach the new stores.
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