Machine Tool Practices
11th Edition
ISBN: 9780134985848
Author: Richard R. Kibbe; Roland O. Meyer; Jon Stenerson; Kelly Curran
Publisher: Pearson Education (US)
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Chapter B.7, Problem 1ST
What kind of tools are used to drive taps when hand tapping?
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Q.2: (15 Marks)
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CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED.
The roof truss shown carries roof loads, where P = 10 kN. The truss is consisting of circular arcs top andbottom chords with radii R + h and R, respectively.Given: h = 1.2 m, R = 10 m, s = 2 m.Allowable member stresses:Tension = 250 MPaCompression = 180 MPa1. If member KL has square section, determine the minimum dimension (mm).2. If member KL has circular section, determine the minimum diameter (mm).3. If member GH has circular section, determine the minimum diameter (mm).ANSWERS: (1) 31.73 mm; (2) 35.81 mm; (3) 18.49 mm
Chapter B Solutions
Machine Tool Practices
Ch. B.1 - List several uses of the arbor press.Ch. B.1 - A newly machined steel shaft with an interference...Ch. B.1 - The ram of an arbor press is loose in its guide...Ch. B.1 - When a bushing is pushed into a bore that is...Ch. B.1 - Prob. 5STCh. B.1 - What difference is there in the way a press fit is...Ch. B.1 - Prior to installing a bushing with the arbor...Ch. B.1 - Name five ways to avoid tool breakage and other...Ch. B.2 - Name two types of bench visesCh. B.2 - Prob. 2ST
Ch. B.2 - How can the finished surface of a part be...Ch. B.2 - Name three things that should never be done to a...Ch. B.2 - How should a vise be Lubricated?Ch. B.2 - Prob. 6STCh. B.2 - What advantage does the lever-jawed wrench offer...Ch. B.2 - Some objects should never be struck with a hard...Ch. B.2 - Why should pipe wrenches never be used on bolts,...Ch. B.2 - What are the two important things to remember...Ch. B.3 - What is the kerf?Ch. B.3 - What is the set on a saw blade?Ch. B.3 - What is the pitch of the hacksaw blade?Ch. B.3 - What determines the selection of a saw blade for a...Ch. B.3 - Hand hacksaw blades fall into two basic...Ch. B.3 - Give four causes that make saw blades dull.Ch. B.3 - Give two reasons why hacksaw blades break.Ch. B.3 - A new hacksaw blade should not be used in a cut...Ch. B.4 - What are the four different cuts found on files?Ch. B.4 - Name four coarseness designations for files.Ch. B.4 - Which of the two kinds of files-single cut or...Ch. B.4 - What are the coarseness designations for needle...Ch. B.4 - Prob. 5STCh. B.4 - What causes a file to get dull?Ch. B.4 - Why should a handle be used on a file?Ch. B.4 - How does the hardness of a workpiece affect the...Ch. B.4 - Should pressure be applied to a file on the return...Ch. B.4 - Why is a round file rotated while it is being...Ch. B.5 - Prob. 1STCh. B.5 - What is the purpose of a starting taper on a...Ch. B.5 - What is the advantage of a spiral flute reamer...Ch. B.5 - How does the shank diameter of a hand reamer...Ch. B.5 - Prob. 5STCh. B.5 - Prob. 6STCh. B.5 - What is the purpose of cutting fluid in reaming?Ch. B.5 - Prob. 8STCh. B.5 - How much reaming allowance is left for hand...Ch. B.5 - If you were repairing the lathe tailstock taper,...Ch. B.6 - What type of tap is used to produce threads that...Ch. B.6 - Prob. 2STCh. B.6 - Prob. 3STCh. B.6 - When is a spiral fluted tap used?Ch. B.6 - How are thread-forming taps different from...Ch. B.6 - How are taper pipe taps identified?Ch. B.6 - Why are finishing and roughing Acme taps used?Ch. B.6 - Why are rake angles varied on taps for different...Ch. B.7 - What kind of tools are used to drive taps when...Ch. B.7 - What is a hand tapper?Ch. B.7 - What is a tapping attachment?Ch. B.7 - Which three factors affect the strength of a...Ch. B.7 - How deep should the usable threads be in a tapped...Ch. B.7 - What causes taps to break while tapping?Ch. B.7 - What causes rough and tom threads?Ch. B.7 - Give three methods of removing broken taps from...Ch. B.8 - What is a die?Ch. B.8 - What tool is used to drive a die?Ch. B.8 - How much adjustment is possible with a round split...Ch. B.8 - What are important points to watch when assembling...Ch. B.8 - Why do dies have a chamfer on the cutting end?Ch. B.8 - Why are cutting fluids used?Ch. B.8 - What diameter should a rod be before being...Ch. B.8 - Why should a rod be chamfered before being...Ch. B.9 - Prob. 1STCh. B.9 - Why should a tool grinder never be used for rough...Ch. B.9 - Prob. 3STCh. B.9 - Prob. 4STCh. B.9 - Prob. 5STCh. B.9 - Prob. 6STCh. B.9 - Prob. 7STCh. B.9 - What is the purpose of the wheel blotter?Ch. B.9 - Prob. 9STCh. B.9 - What does the wheel ring test do?
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- CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. The cantilevered spandrel beam shown whose depth tapers from d1 to d2, has a constant width of 120mm. It carries a triangularly distributed end reaction.Given: d1 = 600 mm, d2 = 120 mm, L = 1 m, w = 100 kN/m1. Calculate the maximum flexural stress at the support, in kN-m.2. Determine the distance (m), from the free end, of the section with maximum flexural stress.3. Determine the maximum flexural stress in the beam, in MPa.ANSWERS: (1) 4.630 MPa; (2) 905.8688 m; (3) 4.65 MPaarrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. A concrete wall retains water as shown. Assume that the wall is fixed at the base. Given: H = 3 m, t = 0.5m, Concrete unit weight = 23 kN/m3Unit weight of water = 9.81 kN/m3(Hint: The pressure of water is linearly increasing from the surface to the bottom with intensity 9.81d.)1. Find the maximum compressive stress (MPa) at the base of the wall if the water reaches the top.2. If the maximum compressive stress at the base of the wall is not to exceed 0.40 MPa, what is the maximum allowable depth(m) of the water?3. If the tensile stress at the base is zero, what is the maximum allowable depth (m) of the water?ANSWERS: (1) 1.13 MPa, (2) 2.0 m, (3) 1.20 marrow_forwardCORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. A short plate is attached to the center of the shaft as shown. The bottom of the shaft is fixed to the ground.Given: a = 75 mm, h = 125 mm, D = 38 mmP1 = 24 kN, P2 = 28 kN1. Calculate the maximum torsional stress in the shaft, in MPa.2. Calculate the maximum flexural stress in the shaft, in MPa.3. Calculate the maximum horizontal shear stress in the shaft, in MPa.ANSWERS: (1) 167.07 MPa; (2) 679.77 MPa; (3) 28.22 MPaarrow_forward
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