Machine Tool Practices
11th Edition
ISBN: 9780134985848
Author: Richard R. Kibbe; Roland O. Meyer; Jon Stenerson; Kelly Curran
Publisher: Pearson Education (US)
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Textbook Question
Chapter B.3, Problem 7ST
Give two reasons why hacksaw blades break.
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25 mm
Brass core
E
=
105 GPa
0 = 20.9 x 10 °C
PROBLEM 2.49
The aluminum shell is fully bonded to the brass core and the
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axial deformations, determine the stress in the aluminum when the
temperature reaches 195°C.
60 mm
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E = 70 GPa
a = 23.6 × 10°C
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Chapter B Solutions
Machine Tool Practices
Ch. B.1 - List several uses of the arbor press.Ch. B.1 - A newly machined steel shaft with an interference...Ch. B.1 - The ram of an arbor press is loose in its guide...Ch. B.1 - When a bushing is pushed into a bore that is...Ch. B.1 - Prob. 5STCh. B.1 - What difference is there in the way a press fit is...Ch. B.1 - Prior to installing a bushing with the arbor...Ch. B.1 - Name five ways to avoid tool breakage and other...Ch. B.2 - Name two types of bench visesCh. B.2 - Prob. 2ST
Ch. B.2 - How can the finished surface of a part be...Ch. B.2 - Name three things that should never be done to a...Ch. B.2 - How should a vise be Lubricated?Ch. B.2 - Prob. 6STCh. B.2 - What advantage does the lever-jawed wrench offer...Ch. B.2 - Some objects should never be struck with a hard...Ch. B.2 - Why should pipe wrenches never be used on bolts,...Ch. B.2 - What are the two important things to remember...Ch. B.3 - What is the kerf?Ch. B.3 - What is the set on a saw blade?Ch. B.3 - What is the pitch of the hacksaw blade?Ch. B.3 - What determines the selection of a saw blade for a...Ch. B.3 - Hand hacksaw blades fall into two basic...Ch. B.3 - Give four causes that make saw blades dull.Ch. B.3 - Give two reasons why hacksaw blades break.Ch. B.3 - A new hacksaw blade should not be used in a cut...Ch. B.4 - What are the four different cuts found on files?Ch. B.4 - Name four coarseness designations for files.Ch. B.4 - Which of the two kinds of files-single cut or...Ch. B.4 - What are the coarseness designations for needle...Ch. B.4 - Prob. 5STCh. B.4 - What causes a file to get dull?Ch. B.4 - Why should a handle be used on a file?Ch. B.4 - How does the hardness of a workpiece affect the...Ch. B.4 - Should pressure be applied to a file on the return...Ch. B.4 - Why is a round file rotated while it is being...Ch. B.5 - Prob. 1STCh. B.5 - What is the purpose of a starting taper on a...Ch. B.5 - What is the advantage of a spiral flute reamer...Ch. B.5 - How does the shank diameter of a hand reamer...Ch. B.5 - Prob. 5STCh. B.5 - Prob. 6STCh. B.5 - What is the purpose of cutting fluid in reaming?Ch. B.5 - Prob. 8STCh. B.5 - How much reaming allowance is left for hand...Ch. B.5 - If you were repairing the lathe tailstock taper,...Ch. B.6 - What type of tap is used to produce threads that...Ch. B.6 - Prob. 2STCh. B.6 - Prob. 3STCh. B.6 - When is a spiral fluted tap used?Ch. B.6 - How are thread-forming taps different from...Ch. B.6 - How are taper pipe taps identified?Ch. B.6 - Why are finishing and roughing Acme taps used?Ch. B.6 - Why are rake angles varied on taps for different...Ch. B.7 - What kind of tools are used to drive taps when...Ch. B.7 - What is a hand tapper?Ch. B.7 - What is a tapping attachment?Ch. B.7 - Which three factors affect the strength of a...Ch. B.7 - How deep should the usable threads be in a tapped...Ch. B.7 - What causes taps to break while tapping?Ch. B.7 - What causes rough and tom threads?Ch. B.7 - Give three methods of removing broken taps from...Ch. B.8 - What is a die?Ch. B.8 - What tool is used to drive a die?Ch. B.8 - How much adjustment is possible with a round split...Ch. B.8 - What are important points to watch when assembling...Ch. B.8 - Why do dies have a chamfer on the cutting end?Ch. B.8 - Why are cutting fluids used?Ch. B.8 - What diameter should a rod be before being...Ch. B.8 - Why should a rod be chamfered before being...Ch. B.9 - Prob. 1STCh. B.9 - Why should a tool grinder never be used for rough...Ch. B.9 - Prob. 3STCh. B.9 - Prob. 4STCh. B.9 - Prob. 5STCh. B.9 - Prob. 6STCh. B.9 - Prob. 7STCh. B.9 - What is the purpose of the wheel blotter?Ch. B.9 - Prob. 9STCh. B.9 - What does the wheel ring test do?
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- Design and assemble on the fluidsim (or a draft) the Hydraulic Drive Circuit, with the following characteristics: (a) Sequential operation, pressure, for the advance and return of the cylinders (according to the proper operation for the device) controlled by a directional 4x3 way, closed center; (b) Speed control for the cylinders, according to the load signal; (c) Pressure counterbalance for cylinder A, in order to compensate for the weight of the assembly.arrow_forwardThis is an old exam practice question. The answer is Pmax = 218.8 kN normal stress governs but why?arrow_forwardMoist air initially at T₁ = 140°C, p₁ = 4 bar, and p₁ = 50% is contained in a 2.0-m³ closed, rigid tank. The tank contents are cooled to T₂ 35°C. Step 1 Determine the temperature at which condensation begins, in °C.arrow_forward
- Air at T₁ = 24°C, p₁ = 1 bar, 50% relative humidity enters an insulated chamber operating at steady state with a mass flow rate of 3 kg/min and mixes with a saturated moist air stream entering at T2=7°C, p₂ = 1 bar. A single mixed stream exits at T3-17°C, p3=1 bar. Neglect kinetic and potential energy effectsarrow_forwardHand calculation of cooling loadarrow_forwardAn HEV has a 24kW battery. How many miles can it go on electricity alone at 40 mph on a flat straight road with no headwind? Assume the rolling resistance factor is 0.018 and the Coefficient of Drag (aerodynamic) is 0.29 the frontal area is 2.25m^2 and the vehicle weighs 1618 kg.arrow_forward
- As shown in the figure below, moist air at T₁ = 36°C, 1 bar, and 35% relative humidity enters a heat exchanger operating at steady state with a volumetric flow rate of 10 m³/min and is cooled at constant pressure to 22°C. Ignoring kinetic and potential energy effects, determine: (a) the dew point temperature at the inlet, in °C. (b) the mass flow rate of moist air at the exit, in kg/min. (c) the relative humidity at the exit. (d) the rate of heat transfer from the moist air stream, in kW. (AV)1, T1 P₁ = 1 bar 11 = 35% 120 T₂=22°C P2 = 1 bararrow_forwardThe inside temperature of a wall in a dwelling is 19°C. If the air in the room is at 21°C, what is the maximum relative humidity, in percent, the air can have before condensation occurs on the wall?arrow_forwardThe inside temperature of a wall in a dwelling is 19°C. If the air in the room is at 21°C, what is the maximum relative humidity, in percent, the air can have before condensation occurs on the wall?arrow_forward
- ###arrow_forwardFind the closed loop transfer function and then plot the step response for diFerentvalues of K in MATLAB. Show step response plot for different values of K. Auto Controls Show solution for transform function and provide matlab code (use k(i) for for loop NO COPIED SOLUTIONSarrow_forwardThis is an old practice exam. The answer is Ta-a = 4.615 MPa max = 14.20 MPa Su = 31.24 MPa Sus = 10.15 MPa but why?arrow_forward
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