Machine Tool Practices
11th Edition
ISBN: 9780134985848
Author: Richard R. Kibbe; Roland O. Meyer; Jon Stenerson; Kelly Curran
Publisher: Pearson Education (US)
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Chapter B.4, Problem 6ST
What causes a file to get dull?
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Chapter B Solutions
Machine Tool Practices
Ch. B.1 - List several uses of the arbor press.Ch. B.1 - A newly machined steel shaft with an interference...Ch. B.1 - The ram of an arbor press is loose in its guide...Ch. B.1 - When a bushing is pushed into a bore that is...Ch. B.1 - Prob. 5STCh. B.1 - What difference is there in the way a press fit is...Ch. B.1 - Prior to installing a bushing with the arbor...Ch. B.1 - Name five ways to avoid tool breakage and other...Ch. B.2 - Name two types of bench visesCh. B.2 - Prob. 2ST
Ch. B.2 - How can the finished surface of a part be...Ch. B.2 - Name three things that should never be done to a...Ch. B.2 - How should a vise be Lubricated?Ch. B.2 - Prob. 6STCh. B.2 - What advantage does the lever-jawed wrench offer...Ch. B.2 - Some objects should never be struck with a hard...Ch. B.2 - Why should pipe wrenches never be used on bolts,...Ch. B.2 - What are the two important things to remember...Ch. B.3 - What is the kerf?Ch. B.3 - What is the set on a saw blade?Ch. B.3 - What is the pitch of the hacksaw blade?Ch. B.3 - What determines the selection of a saw blade for a...Ch. B.3 - Hand hacksaw blades fall into two basic...Ch. B.3 - Give four causes that make saw blades dull.Ch. B.3 - Give two reasons why hacksaw blades break.Ch. B.3 - A new hacksaw blade should not be used in a cut...Ch. B.4 - What are the four different cuts found on files?Ch. B.4 - Name four coarseness designations for files.Ch. B.4 - Which of the two kinds of files-single cut or...Ch. B.4 - What are the coarseness designations for needle...Ch. B.4 - Prob. 5STCh. B.4 - What causes a file to get dull?Ch. B.4 - Why should a handle be used on a file?Ch. B.4 - How does the hardness of a workpiece affect the...Ch. B.4 - Should pressure be applied to a file on the return...Ch. B.4 - Why is a round file rotated while it is being...Ch. B.5 - Prob. 1STCh. B.5 - What is the purpose of a starting taper on a...Ch. B.5 - What is the advantage of a spiral flute reamer...Ch. B.5 - How does the shank diameter of a hand reamer...Ch. B.5 - Prob. 5STCh. B.5 - Prob. 6STCh. B.5 - What is the purpose of cutting fluid in reaming?Ch. B.5 - Prob. 8STCh. B.5 - How much reaming allowance is left for hand...Ch. B.5 - If you were repairing the lathe tailstock taper,...Ch. B.6 - What type of tap is used to produce threads that...Ch. B.6 - Prob. 2STCh. B.6 - Prob. 3STCh. B.6 - When is a spiral fluted tap used?Ch. B.6 - How are thread-forming taps different from...Ch. B.6 - How are taper pipe taps identified?Ch. B.6 - Why are finishing and roughing Acme taps used?Ch. B.6 - Why are rake angles varied on taps for different...Ch. B.7 - What kind of tools are used to drive taps when...Ch. B.7 - What is a hand tapper?Ch. B.7 - What is a tapping attachment?Ch. B.7 - Which three factors affect the strength of a...Ch. B.7 - How deep should the usable threads be in a tapped...Ch. B.7 - What causes taps to break while tapping?Ch. B.7 - What causes rough and tom threads?Ch. B.7 - Give three methods of removing broken taps from...Ch. B.8 - What is a die?Ch. B.8 - What tool is used to drive a die?Ch. B.8 - How much adjustment is possible with a round split...Ch. B.8 - What are important points to watch when assembling...Ch. B.8 - Why do dies have a chamfer on the cutting end?Ch. B.8 - Why are cutting fluids used?Ch. B.8 - What diameter should a rod be before being...Ch. B.8 - Why should a rod be chamfered before being...Ch. B.9 - Prob. 1STCh. B.9 - Why should a tool grinder never be used for rough...Ch. B.9 - Prob. 3STCh. B.9 - Prob. 4STCh. B.9 - Prob. 5STCh. B.9 - Prob. 6STCh. B.9 - Prob. 7STCh. B.9 - What is the purpose of the wheel blotter?Ch. B.9 - Prob. 9STCh. B.9 - What does the wheel ring test do?
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- Consider the bar, shown in Figure 1 that undergoes axial displacement due to both a distributed load and a point force. The bar is of cross-sectional area A = 1.10-3 m², and has a modulus of elasticity E = 100 GPa. 1(x) = 5 kN/m x=0.0 x=2.0 2.0m 10 kN Figure 1: Bar domain with varying distributed forces. a) The general form of the governing equations describing the bar's displacement, u(x), is given by, d (AE du(x)) -) +1(x) = 0. d.x dx What are the accompanying boundary conditions for this bar? b) Using the mesh in Figure 2, form the basis functions associated with element 2 and write the FEM approximation over the element. 1 2 3 1 2 1m 1m Figure 2: Mesh of 2 elements. Elements are numbered with underlines. c) The general form of the element stiffness matrix system, with nodes indexed by i and j, is, AE Uj N;(x)l(x)dx – Ng(0)f(0) ¥ [4]}]{{}}={{{}\(\\+} + {N(2)f(2) = N (0)5() }, (1) 0, respectively. L = (2) where f(2) and f(0) denote the boundary forces at positions x 2 and x Evaluate…arrow_forwardanswer pleasearrow_forwardamination) Question 1 Consider the bar, shown in Figure 1, that undergoes axial displacement due to both a distributed load and a point force. The bar is of cross-sectional area A = 1.103 m2, and has a modulus of elasticity E = 100 GPa. 1(x) = 5 kN/m 10 kN X x=0.0 x=2.0 2.0m Figure 1: Bar domain with varying distributed forces. a) The general form of the governing equations describing the bar's displacement, u(x), is given by, d (AE du(x)) + 1(x) = 0. dx dx What are the accompanying boundary conditions for this bar? MacBook Air a 会 DII F5 F6 F7 F8 80 F3 F4 0/ 20 [8 marksl 8 FOarrow_forward
- show workingarrow_forwardCFD help Figure 3: Advection equation, solution for three different timesteps. Q1) Provide an explanation what conditions and numerical setup could explain the curves. Identify which of the three curves is the first, second and third timestep.arrow_forwardanswer pleasearrow_forward
- Figure 3 shows the numerical solution of the advection equation for a scalar u along x at three consecutive timesteps. 1.0 0.8- 0.6 0.4- 0.2 0.0 00 -0.2 -0.4 -0.6- 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 Figure 3: Advection equation, solution for three different timesteps.arrow_forwardQuestion 2 Figure 3 shows the numerical solution of the advection equation for a scalar u along x at three consecutive timesteps. 1.0 0.8- 0.6- 0.4- 0.2- 0.0- -0.2- -0.4- -0.6 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 Figure 3: Advection equation, solution for three different timesteps. a) Provide an explanation what conditions and numerical setup could explain the curves. Identify which of the three curves is the first, second and third timestep. b) Consider explicit schemes with central and upwind discretisations. Explain how each of these candidate discretisations could produce the behaviour shown in Figure 3. c) Determine the CFL number that was used in the simulation for each of the candidate schemes for all possible updates. Assume that the timestep and mesh-width used are constant. Read the data to two digits of accuracy from Figure 4 shown at the end of the question, which is an enlarged version of Figure 3. Demonstrate your method and input data for one calculation, but then use a…arrow_forwardanswer pleasearrow_forward
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