Machine Tool Practices (11th Edition)
11th Edition
ISBN: 9780134893501
Author: Richard R. Kibbe, Roland O. Meyer, Jon Stenerson, Kelly Curran
Publisher: PEARSON
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Chapter B.5, Problem 1ST
To determine
Identification method for the hand reamer
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8 mm-
Top view
-200 mm-180 mm-
D
B
B
12 mm
Side view
B
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D
PROBLEM 1.56
In an alternative design for the structure of
Prob. 1.55, a pin of 10-mm-diameter is to be
used at A. Assuming that all other
specifications remain unchanged, determine
the allowable load P if an overall factor of
safety of 3.0 is desired.
PROBLEM 1.55 In the structure shown, an 8-
mm-diameter pin is used at A, and 12-mm-
diameter pins are used at B and D. Knowing
that the ultimate shearing stress is 100 MPa at
all connections and that the ultimate normal
stress is 250 MPa in each of the two links
joining B and D, determine the allowable load
P if an overall factor of safety of 3.0 is desired.
20 mm
P
8 mm-
12 mm-
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SOLUTION
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PROBLEM 12.16
Block 4 has a mass of 40 kg, and block B has a mass of 8 kg. The
coefficients of friction between all surfaces of contact are μ, = 0.20
H = 0.15. Knowing that P = 50 N→, determine (a) the acceleration of
block B, (b) the tension in the cord.
Constraint of cable: 2x + (x-x1) = x + x = constant.
a+ag = 0,
or
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Assume that block A moves down and block B moves up.
Block B: +/ΣF, = 0: NAB - WB cos 0 = 0
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Chapter B Solutions
Machine Tool Practices (11th Edition)
Ch. B.1 - List several uses of the arbor press.Ch. B.1 - A newly machined steel shaft with an interference...Ch. B.1 - The ram of an arbor press is loose in its guide...Ch. B.1 - When a bushing is pushed into a bore that is...Ch. B.1 - Prob. 5STCh. B.1 - What difference is there in the way a press fit is...Ch. B.1 - Prior to installing a bushing with the arbor...Ch. B.1 - Name five ways to avoid tool breakage and other...Ch. B.2 - Name two types of bench visesCh. B.2 - Prob. 2ST
Ch. B.2 - How can the finished surface of a part be...Ch. B.2 - Name three things that should never be done to a...Ch. B.2 - How should a vise be Lubricated?Ch. B.2 - Prob. 6STCh. B.2 - What advantage does the lever-jawed wrench offer...Ch. B.2 - Some objects should never be struck with a hard...Ch. B.2 - Why should pipe wrenches never be used on bolts,...Ch. B.2 - What are the two important things to remember...Ch. B.3 - What is the kerf?Ch. B.3 - What is the set on a saw blade?Ch. B.3 - What is the pitch of the hacksaw blade?Ch. B.3 - What determines the selection of a saw blade for a...Ch. B.3 - Hand hacksaw blades fall into two basic...Ch. B.3 - Give four causes that make saw blades dull.Ch. B.3 - Give two reasons why hacksaw blades break.Ch. B.3 - A new hacksaw blade should not be used in a cut...Ch. B.4 - What are the four different cuts found on files?Ch. B.4 - Name four coarseness designations for files.Ch. B.4 - Which of the two kinds of files-single cut or...Ch. B.4 - What are the coarseness designations for needle...Ch. B.4 - Prob. 5STCh. B.4 - What causes a file to get dull?Ch. B.4 - Why should a handle be used on a file?Ch. B.4 - How does the hardness of a workpiece affect the...Ch. B.4 - Should pressure be applied to a file on the return...Ch. B.4 - Why is a round file rotated while it is being...Ch. B.5 - Prob. 1STCh. B.5 - What is the purpose of a starting taper on a...Ch. B.5 - What is the advantage of a spiral flute reamer...Ch. B.5 - How does the shank diameter of a hand reamer...Ch. B.5 - Prob. 5STCh. B.5 - Prob. 6STCh. B.5 - What is the purpose of cutting fluid in reaming?Ch. B.5 - Prob. 8STCh. B.5 - How much reaming allowance is left for hand...Ch. B.5 - If you were repairing the lathe tailstock taper,...Ch. B.6 - What type of tap is used to produce threads that...Ch. B.6 - Prob. 2STCh. B.6 - Prob. 3STCh. B.6 - When is a spiral fluted tap used?Ch. B.6 - How are thread-forming taps different from...Ch. B.6 - How are taper pipe taps identified?Ch. B.6 - Why are finishing and roughing Acme taps used?Ch. B.6 - Why are rake angles varied on taps for different...Ch. B.7 - What kind of tools are used to drive taps when...Ch. B.7 - What is a hand tapper?Ch. B.7 - What is a tapping attachment?Ch. B.7 - Which three factors affect the strength of a...Ch. B.7 - How deep should the usable threads be in a tapped...Ch. B.7 - What causes taps to break while tapping?Ch. B.7 - What causes rough and tom threads?Ch. B.7 - Give three methods of removing broken taps from...Ch. B.8 - What is a die?Ch. B.8 - What tool is used to drive a die?Ch. B.8 - How much adjustment is possible with a round split...Ch. B.8 - What are important points to watch when assembling...Ch. B.8 - Why do dies have a chamfer on the cutting end?Ch. B.8 - Why are cutting fluids used?Ch. B.8 - What diameter should a rod be before being...Ch. B.8 - Why should a rod be chamfered before being...Ch. B.9 - Prob. 1STCh. B.9 - Why should a tool grinder never be used for rough...Ch. B.9 - Prob. 3STCh. B.9 - Prob. 4STCh. B.9 - Prob. 5STCh. B.9 - Prob. 6STCh. B.9 - Prob. 7STCh. B.9 - What is the purpose of the wheel blotter?Ch. B.9 - Prob. 9STCh. B.9 - What does the wheel ring test do?
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- Where on the below beam is the Maxiumum Slope likely to occur? 120 Point A Point B Point C Point B or Point C B сarrow_forwardA very thin metallic sheet is placed between two wood plates of different thicknesses. Theplates are firmly pressed together and electricity is passed through the sheet. The exposed surfaces ofthe two plates lose heat to the ambient fluid by convection. Assume uniform heating at the interface.Neglect end effects and assume steady state.[a] Will the heat transfer through the two plates be the same? Explain.[b] Will the exposed surfaces be at the same temperature? Explainarrow_forwardDesign consideration requires that the surface of a small electronic package be maintained at atemperature not to exceed 82 o C. Noise constraints rule out the use of fans. The power dissipated inthe package is 35 watts and the surface area is 520 cm2 . The ambient temperature and surroundingwalls are assumed to be at 24 o C. The heat transfer coefficient is estimated to be 9.2 W/m2- oC andsurface emissivity is 0.7. Will the package dissipate the required power without violating designconstraints?arrow_forward
- Consider radiation from a small surface at 100 oC which is enclosed by a much larger surface at24 o C. Determine the percent increase in the radiation heat transfer if the temperature of the smallsurface is doubled.arrow_forwardA small electronic package with a surface area of 820 cm2 is placed in a room where the airtemperature is 28 o C. The heat transfer coefficient is 7.3 W/m2 - o C. You are asked to determine if it isjustified to neglect heat loss from the package by radiation. Assume a uniform surface temperature of78 o C and surface emissivity of 0.65 Assume further that room’s walls and ceiling are at a uniformtemperature of 16 o C.arrow_forwardA hollow metal sphere of outer radius or = 2 cm is heated internally with a variable output electricheater. The sphere loses heat from its surface by convection and radiation. The heat transfercoefficient is 22 W/ m2 - o C and surface emissivity is 0.92. The ambient fluid temperature is 20 o C andthe surroundings temperature is 14 oC. Construct a graph of the surface temperature corresponding toheating rates ranging from zero to 100 watts. Assume steady state. Use a simplified model forradiation exchange based on a small gray surface enclosed by a much larger surface at 14 o C.arrow_forward
- 2. A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B, but some information still needs to be filled in. Compute the tool locations, depths, and other missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill). Dashed line indicates - corner of original stock Intended toolpath-tangent - arc entry and exit sized to programmer's judgment 026022 (Slot and Drill Part) (Setup Instructions. (UNITS: Inches (WORKPIECE MAT'L: SAE 1020 STEEL (Workpiece: 3.25 x 2.00 x0.75 in. Plate (PRZ Location G54: ( XY 0.0 Upper Left of Fixture ( TOP OF PART 2-0 (Tool List: ) ( T04 T02 0.500 IN 4 FLUTE FLAT END MILL) #4 CENTER DRILL ' T02 0.500 TWIST DRILL N010 GOO G90 G17 G20 G49 G40 G80 G54 N020 M06 T02 (0.5 IN 4-FLUTE END MILL) R0.750 N030 S760 M03 G00 x N040 043 H02 2 Y (P1) (RAPID DOWN -TLO) P4 NO50 MOB (COOLANT ON) N060 G01 X R1.000 N070…arrow_forward6–95. The reaction of the ballast on the railway tie can be assumed uniformly distributed over its length as shown. If the wood has an allowable bending stress of σallow=1.5 ksi, determine the required minimum thickness t of the rectangular cross section of the tie to the nearest 18 in. Please include all steps. Also if you can, please explain how you found Mmax using an equation rather than using just the moment diagram. Thank you!arrow_forward6–53. If the moment acting on the cross section is M=600 N⋅m, determine the resultant force the bending stress produces on the top board. Please explain each step. Please explain how you got the numbers and where you plugged them in to solve the problem. Thank you!arrow_forward
- Solving coplanar forcesarrow_forwardComplete the following problems. Show your work/calculations, save as.pdf and upload to the assignment in Blackboard. 1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in Figure 26.2 (below)? 6.0000 7118 Zero reference point 1.0005 1.0000 1.252 Bore C' bore 1.250 6.0000 .7118 0.2180 deep (3 holes) 2.6563 1.9445 3.000 diam. slot 0.3000 deep. 0.3000 wide 2.6563 1.9445arrow_forwardComplete the following problems. Show your work/calculations, save as.pdf and upload to the assignment in Blackboard. missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill). 1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in Figure 26.2 (below)? 6.0000 Zero reference point 7118 1.0005 1.0000 1.252 Bore 6.0000 .7118 Cbore 0.2180 deep (3 holes) 2.6563 1.9445 Figure 26.2 026022 (8lot and Drill Part) (Setup Instructions--- (UNITS: Inches (WORKPIECE NAT'L SAE 1020 STEEL (Workpiece: 3.25 x 2.00 x0.75 in. Plate (PRZ Location 054: ' XY 0.0 - Upper Left of Fixture TOP OF PART 2-0 (Tool List ( T02 0.500 IN 4 FLUTE FLAT END MILL #4 CENTER DRILL Dashed line indicates- corner of original stock ( T04 T02 3.000 diam. slot 0.3000 deep. 0.3000 wide Intended toolpath-tangent- arc entry and exit sized to programmer's judgment…arrow_forward
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