Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
3rd Edition
ISBN: 9798214105710
Author: Peter J. Hoffman and Eric S. Hopewell
Publisher: Cengage Learning US
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Textbook Question
Chapter 6.1, Problem 10RQ
What is a benefit of using a DRO instead of micrometer collars for positioning on a vertical milling machine?
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How do I solve this task?A spring scale should have a capacity for 10kg. The tension spring is mounted with a weight that is a preload in the spring. Choose a spring with a maximum load of 50mm. What distance should the kg weight be and what the preload weight should weigh.F=Fo+c·fFo= preload weight (N)F=10·9.81 → F=98.1 N Trying with a spring 3823f=F- Fo /c → 98.1-9/1.090=81.74 mm
A gearbox consists of four gears. Dimension the gearbox for a gear ratio of 18:1. The gear ratio should be as even as possible. In the first stage, module 4, in the second stage module 5. All shafts are in the same plane. Calculate the distance between Da. Da=45mm Db=40mmu=ωin/ ωout= nin/ nout= dout/ din= Mout/ Min= Zout/ Zind=m·z)da=m·(z+2) (top diameters)df=m·(z-2.5) (bottom diameters)tooth limits z1 z2 13 13-16 14 14-26 15 15-45 16 16-101 17 17-1314 18 18- .......
Question 2
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Chapter 6 Solutions
Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
Ch. 6.1 - What part of the vertical milling machine allows...Ch. 6.1 - Briefly describe the direction of movement...Ch. 6.1 - When a table handle is turned clockwise the table...Ch. 6.1 - What distance does the saddle or table usually...Ch. 6.1 - Prob. 5RQCh. 6.1 - Briefly describe the function of the turret and...Ch. 6.1 - What is the name of the taper found in most modem...Ch. 6.1 - What part of the vertical mill can be raised and...Ch. 6.1 - How can power quill feed be automatically stopped...Ch. 6.1 - What is a benefit of using a DRO instead of...
Ch. 6.2 - Many of the cutters used in machining are made of...Ch. 6.2 - What is the major advantage of using...Ch. 6.2 - Prob. 3RQCh. 6.2 - What type of cutting tool would most likely be...Ch. 6.2 - Which type of cutter would most likely be used to...Ch. 6.2 - What workpiece factors might cause a four-flute...Ch. 6.2 - List three types of milling cutters that are used...Ch. 6.2 - Most manual vertical milling machine spindles are...Ch. 6.2 - A __________ is used to retain the toolholder in...Ch. 6.2 - What type of toolholder might he selected for...Ch. 6.2 - Sketch a corner-rounding endmill.Ch. 6.2 - What toolholding device uses two drive keys and a...Ch. 6.2 - Prob. 13RQCh. 6.2 - List the four basic pieces of a step clamp set: a....Ch. 6.2 - Prob. 15RQCh. 6.2 - Irregularly shaped work may be held in a custom...Ch. 6.3 - List five safety guidelines to observe when...Ch. 6.3 - Briefly describe the process of aligning a milling...Ch. 6.3 - What is chip load?Ch. 6.3 - Define IPM.Ch. 6.3 - Calculate spindle speed and feed for the two...Ch. 6.3 - Briefly describe the process of locating the...Ch. 6.3 - What are two benefits of boring over other...Ch. 6.3 - What are face milling and peripheral milling?Ch. 6.3 - When squaring a block on the vertical mill, what...Ch. 6.3 - What are the three basic methods used to mill...Ch. 6.3 - What must first be done before milling with either...Ch. 6.3 - Prob. 12RQCh. 6.3 - What diameter cutter should be used to create...Ch. 6.3 - When roughing a pocket, should you machine in a...Ch. 6.4 - What is a rotary axis?Ch. 6.4 - Define the term indexing.Ch. 6.4 - Describe the primary differences between the...Ch. 6.4 - Name three types of workpiece features that are...Ch. 6.4 - Briefly describe the two alignment steps that need...Ch. 6.4 - If the outside of a 6"-diameter disk is to be...Ch. 6.4 - What is the gear ratio found in the gear train of...Ch. 6.4 - When using the indexing head, a __________ can be...Ch. 6.4 - A workpiece requires 9 divisions. Calculate the...Ch. 6.4 - In the formula 40D=T,what do T and D represent?
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- Figures 4: show a pneumatic controller. The pneumatic relay has the characteristic that pc=K pb , where K>0. What kind of control action does this controller produce? a. Derive the mathematical model for the system b. Derive the transfer function Pc(s)/E(s) -Solve step by step Orifice F+Ph R₁ Actuating error signal Flapper Nozzle. x+x F+Pe thinkarrow_forwardThe equation of the turning moment diagram for the three crank engine and the equation of the moment required by a machine connected to this engine are given below: Engine Torque Machine Torque T=10000-500 sin (40) T=10000+2000 sin (20) N.m N.m where radians is the crank angle from inner dead center and the mean engine speed is 300 rpm. It is required to select a proper flywheel (find the moment of inertia of the flywheel in kgm2) and then calculate the power of the engine if the total percentage fluctuation of speed of the flywheel is ±1% of the mean speed. Calculate the angular acceleration of the flywheel when angle is 45°.arrow_forwardDesign a cotter joint to support a axial load of 100kN . Carbon steel material selected whichhas Tensile stress = 100MPa Compressive stress =150MPa; Shear stress =60MPaarrow_forward
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