Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
3rd Edition
ISBN: 9798214105710
Author: Peter J. Hoffman and Eric S. Hopewell
Publisher: Cengage Learning US
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Textbook Question
Chapter 5.5, Problem 15RQ
Calculate tailstock setover for a 13.5" part with a TPF of 0.27.
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The elastic bar from Problem 1 spins with angular velocity ω about an axis, as shown in the figure below. The radial acceleration at a generic point x along the bar is a(x) = ω 2 x. Under this radial acceleration, the bar stretches along x with displacement function u(x). The displacement u(x) is governed by the following equations: ( d dx (σ(x)) + ρa(x) = 0 PDE σ(x) = E du dx Hooke’s law (2) where σ(x) is the axial stress in the rod, ρ is the mass density, and E is the (constant) Young’s modulus. The bar is pinned on the rotation axis at x = 0 and it is also pinned at x = L.
Determine:1. Appropriate BCs for this physical problem.2. The displacement function u(x).3. The stress function σ(x).
The heated rod from Problem 3 is subject to a volumetric heatingh(x) = h0xLin units of [Wm−3], as shown in the figure below. Under theheat supply the temperature of the rod changes along x with thetemperature function T(x). The temperature T(x) is governed by thefollowing equations:(−ddx (q(x)) + h(x) = 0 PDEq(x) = −kdTdx Fourier’s law of heat conduction(4)where q(x) is the heat flux through the rod and k is the (constant)thermal conductivity. Both ends of the bar are in contact with a heatreservoir at zero temperature.
Determine:1. Appropriate BCs for this physical problem.2. The temperature function T(x).3. The heat flux function q(x).
A heated rod of length L is subject to a volumetric heating h(x) = h0xLinunits of [Wm−3], as shown in the figure below. Under the heat supply thetemperature of the rod changes along x with the temperature functionT(x). The temperature T(x) is governed by the following equations:(−ddx (q(x)) + h(x) = 0 PDEq(x) = −kdTdx Fourier’s law of heat conduction(3)where q(x) is the heat flux through the rod and k is the (constant)thermal conductivity. The left end of the bar is in contact with a heatreservoir at zero temperature, while the right end of the bar is thermallyinsulated.
Determine:1. Appropriate BCs for this physical problem.2. The temperature function T(x).3. The heat flux function q(x).
Chapter 5 Solutions
Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
Ch. 5.1 - List the four main parts of the engine lathe.Ch. 5.1 - What are the two main purposes of the lathe...Ch. 5.1 - What part of the lathe is used to set the feed...Ch. 5.1 - Prob. 4RQCh. 5.1 - Prob. 5RQCh. 5.1 - What is the purpose of the leads crew of a lathe?Ch. 5.1 - What two functions can the lathe tailstock...Ch. 5.1 - The standard taper in most lathe tailstocks is the...Ch. 5.1 - Define the swing and the bed length of a lathe.Ch. 5.2 - What is the special name for the type of jaw-type...
Ch. 5.2 - The most common variation of the above chuck has...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List two advantages of using a self-centering...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List three benefits of holding a workpiece between...Ch. 5.2 - List three potential advantages of using an...Ch. 5.2 - List three characteristics of a workpiece that...Ch. 5.2 - What type of mandrel would be ideal for gripping a...Ch. 5.2 - Name the type of tailstock center that raid be...Ch. 5.2 - What two auxiliary devices can be used to...Ch. 5.2 - Explain the differences between the two auxiliary...Ch. 5.2 - Name the device that is used to transmit the...Ch. 5.2 - Which two tool posts are the most efficient if...Ch. 5.2 - What is the major advantage of using...Ch. 5.2 - What direction is a right-hand turning tool...Ch. 5.2 - What is an inscribed circle related to carbide...Ch. 5.2 - Would a 0.010 or 0.031 tool nose radius be...Ch. 5.2 - Which device may be used for either toolholding or...Ch. 5.3 - If a 0.050" depth of cut is taken on the diameter...Ch. 5.3 - A lathe cross slide uses a diameter-reading...Ch. 5.3 - In what units are feed rates measured for lathe...Ch. 5.3 - Are deeper cuts used for roughing or finishing...Ch. 5.3 - Calculate spindle RPM and machining time for...Ch. 5.3 - List three safety precautions related to clothing...Ch. 5.3 - What two materials are most commonly used for...Ch. 5.3 - What feature of a lathe cutting tool has a direct...Ch. 5.3 - Is a left-hand or right-hand tool normally used...Ch. 5.3 - What part of the lathe is used to feed the tool...Ch. 5.3 - When facing, why should the tool not be fed past...Ch. 5.3 - Should a left-hand or right-hand tool be used when...Ch. 5.3 - When and how should chips he removed from the work...Ch. 5.3 - What are two reasons for center drilling on the...Ch. 5.3 - When drilling and reaming on the lathe, how are...Ch. 5.3 - How can hole depth be controlled during drilling...Ch. 5.3 - What are two reasons boring may be selected to...Ch. 5.3 - Why must extra care be taken when performing...Ch. 5.3 - How can a tap be aligned when threading a hole on...Ch. 5.3 - Briefly define form cutting.Ch. 5.3 - How do grooving and cutoff speeds compare to...Ch. 5.3 - How can tool binding be overcome when cutting deep...Ch. 5.3 - List the two basic knurl patterns.Ch. 5.3 - How is knurling different from other lathe...Ch. 5.3 - List and briefly describe the two different types...Ch. 5.4 - The distance of actual contact of two mating...Ch. 5.4 - What feature of mating threads determines the...Ch. 5.4 - How many classes of fit are there in the Unified...Ch. 5.4 - Determine the major diameter limits for the...Ch. 5.4 - Determine the minor diameter limits for the...Ch. 5.4 - Determine the pitch diameter limits for the...Ch. 5.4 - Determine the approximate compound-rest in-feed...Ch. 5.4 - What is the name for the rotating device that...Ch. 5.4 - When threading, what is the reason for feeding the...Ch. 5.4 - Prob. 10RQCh. 5.4 - Why should the depth of cut be reduced for each...Ch. 5.4 - What dimension of the thread is measured by using...Ch. 5.4 - What measuring tool is used to visually inspect...Ch. 5.4 - List two applications of Acme threads.Ch. 5.4 - What type of thread is machined on a tapered...Ch. 5.5 - Briefly define a taper.Ch. 5.5 - What is the difference between an included angle...Ch. 5.5 - What does TPI stand for in relation to tapers?Ch. 5.5 - What are the TPI and TPF of a part with end...Ch. 5.5 - What are the corresponding centerline and included...Ch. 5.5 - What is the corresponding centerline angle of a...Ch. 5.5 - What is the limitation of the tool bit taper...Ch. 5.5 - What must be known to use the compound-rest taper...Ch. 5.5 - What taper turning methods allow use of the lathes...Ch. 5.5 - What two steps can be taken to eliminate backlash...Ch. 5.5 - The TPI specified on a print is 0.030". If...Ch. 5.5 - If TPF is 0.42", how much movement should register...Ch. 5.5 - What is the benefit of using the offset tailstock...Ch. 5.5 - What are two ways to reduce uneven pressure on...Ch. 5.5 - Calculate tailstock setover for a 13.5" part with...
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