Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
3rd Edition
ISBN: 9798214105710
Author: Peter J. Hoffman and Eric S. Hopewell
Publisher: Cengage Learning US
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Chapter 5.3, Problem 1RQ
If a 0.050" depth of cut is taken on the diameter of a workpiece, by how much will the diameter be reduced?
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For the beam and loading shown, (a) draw the shear and bending moment diagrams, (b) determine the magnitude and location of the maximum absolute value of the bending momentConsider A = 0please show step by step process, i did something wrong with bending moment diagram( length of beam = 2 + 6 + 2)
CORRECT ANSWER ONLY WITH COMPLETE FBD. PREFERABLY HANDWRITTEN. I WILL UPVOTE
1. The beam shown carries the following loads:Total dead load, wDL = 36 kN/mConcentrated live load, PLL = 240 kNThe beam section is HSS16X12X3/8 with properties:Span, L = 6 mArea, A = 12,100 mm2Moment of inertia about x-axis, Ix = 292 x 106 mm4Fy = 345 MPa
1. Calculate the location of the live load, from the left support, for maximum moment to occur at the fixed support.Answer: 2.536 m2. Calculate the maximum moment. Answer: 439.128 kN-m
CORRECT ANSWER AND COMPLETE FBD ONLY. I PREFER HANDWRITTEN BUT ITS OKAY IF NOT. I WILL UPVOTE
2. The space truss shown is supported by ball-and-socket joints at A, B and C. Factored loads P1 and P2 areacting on joints D and E, respectively, towards the negative y-direction.
1. Calculate the stress of member CE, indicate tension or compression. Answer: 23.61 MPa Tension2. Calculate the stress of member AD, indicate tension or compression. Answer: 21.01 MPa Compression3. Calculate the stress of member CD, indicate tension or compression. Answer: 11.03 MPa Tension
Chapter 5 Solutions
Student Workbook and Project Manual for Hoffman/Hopewell's Precision Machining Technology
Ch. 5.1 - List the four main parts of the engine lathe.Ch. 5.1 - What are the two main purposes of the lathe...Ch. 5.1 - What part of the lathe is used to set the feed...Ch. 5.1 - Prob. 4RQCh. 5.1 - Prob. 5RQCh. 5.1 - What is the purpose of the leads crew of a lathe?Ch. 5.1 - What two functions can the lathe tailstock...Ch. 5.1 - The standard taper in most lathe tailstocks is the...Ch. 5.1 - Define the swing and the bed length of a lathe.Ch. 5.2 - What is the special name for the type of jaw-type...
Ch. 5.2 - The most common variation of the above chuck has...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List two advantages of using a self-centering...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List three benefits of holding a workpiece between...Ch. 5.2 - List three potential advantages of using an...Ch. 5.2 - List three characteristics of a workpiece that...Ch. 5.2 - What type of mandrel would be ideal for gripping a...Ch. 5.2 - Name the type of tailstock center that raid be...Ch. 5.2 - What two auxiliary devices can be used to...Ch. 5.2 - Explain the differences between the two auxiliary...Ch. 5.2 - Name the device that is used to transmit the...Ch. 5.2 - Which two tool posts are the most efficient if...Ch. 5.2 - What is the major advantage of using...Ch. 5.2 - What direction is a right-hand turning tool...Ch. 5.2 - What is an inscribed circle related to carbide...Ch. 5.2 - Would a 0.010 or 0.031 tool nose radius be...Ch. 5.2 - Which device may be used for either toolholding or...Ch. 5.3 - If a 0.050" depth of cut is taken on the diameter...Ch. 5.3 - A lathe cross slide uses a diameter-reading...Ch. 5.3 - In what units are feed rates measured for lathe...Ch. 5.3 - Are deeper cuts used for roughing or finishing...Ch. 5.3 - Calculate spindle RPM and machining time for...Ch. 5.3 - List three safety precautions related to clothing...Ch. 5.3 - What two materials are most commonly used for...Ch. 5.3 - What feature of a lathe cutting tool has a direct...Ch. 5.3 - Is a left-hand or right-hand tool normally used...Ch. 5.3 - What part of the lathe is used to feed the tool...Ch. 5.3 - When facing, why should the tool not be fed past...Ch. 5.3 - Should a left-hand or right-hand tool be used when...Ch. 5.3 - When and how should chips he removed from the work...Ch. 5.3 - What are two reasons for center drilling on the...Ch. 5.3 - When drilling and reaming on the lathe, how are...Ch. 5.3 - How can hole depth be controlled during drilling...Ch. 5.3 - What are two reasons boring may be selected to...Ch. 5.3 - Why must extra care be taken when performing...Ch. 5.3 - How can a tap be aligned when threading a hole on...Ch. 5.3 - Briefly define form cutting.Ch. 5.3 - How do grooving and cutoff speeds compare to...Ch. 5.3 - How can tool binding be overcome when cutting deep...Ch. 5.3 - List the two basic knurl patterns.Ch. 5.3 - How is knurling different from other lathe...Ch. 5.3 - List and briefly describe the two different types...Ch. 5.4 - The distance of actual contact of two mating...Ch. 5.4 - What feature of mating threads determines the...Ch. 5.4 - How many classes of fit are there in the Unified...Ch. 5.4 - Determine the major diameter limits for the...Ch. 5.4 - Determine the minor diameter limits for the...Ch. 5.4 - Determine the pitch diameter limits for the...Ch. 5.4 - Determine the approximate compound-rest in-feed...Ch. 5.4 - What is the name for the rotating device that...Ch. 5.4 - When threading, what is the reason for feeding the...Ch. 5.4 - Prob. 10RQCh. 5.4 - Why should the depth of cut be reduced for each...Ch. 5.4 - What dimension of the thread is measured by using...Ch. 5.4 - What measuring tool is used to visually inspect...Ch. 5.4 - List two applications of Acme threads.Ch. 5.4 - What type of thread is machined on a tapered...Ch. 5.5 - Briefly define a taper.Ch. 5.5 - What is the difference between an included angle...Ch. 5.5 - What does TPI stand for in relation to tapers?Ch. 5.5 - What are the TPI and TPF of a part with end...Ch. 5.5 - What are the corresponding centerline and included...Ch. 5.5 - What is the corresponding centerline angle of a...Ch. 5.5 - What is the limitation of the tool bit taper...Ch. 5.5 - What must be known to use the compound-rest taper...Ch. 5.5 - What taper turning methods allow use of the lathes...Ch. 5.5 - What two steps can be taken to eliminate backlash...Ch. 5.5 - The TPI specified on a print is 0.030". If...Ch. 5.5 - If TPF is 0.42", how much movement should register...Ch. 5.5 - What is the benefit of using the offset tailstock...Ch. 5.5 - What are two ways to reduce uneven pressure on...Ch. 5.5 - Calculate tailstock setover for a 13.5" part with...
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- CORRECT ANSWER AND COMPLETE FBD ONLY. I PREFER HANDWRITTEN BUT ITS OKAY IF NOT. I WILL UPVOTE 3. The frame has pin supports at A and E, subject to a wind load. Treat joint C to be an internal hinge. Given:Dimensions, H1 = 3.0 m; H2 = 4.5 m; L = 10.0 mWind loads, wWL (AB) = 4.8 kN/m; wWL (BC) = 3.9 kN/m; wWL (CD) = 1.5 kN/m; wWL (DE) = 1.2 kN/mMembers are made of A36 steel Wide Flange Section with the following properties:Area, A = 64000 mm2Depth, d = 762 mmFlange width, bf = 371 mmThickness of web, tw = 32 mmThickness of flange, tf = 57.9 mmMoment of inertia about x-axis, Ix = 6080 x 106 mm4The wide flange is oriented so that the bending is about the x-axis1. Calculate the stress in member AB, due to the axial load it carries, indicate if tension or compression.Answer: 0.0476 MPa Tension2. Calculate the stress in member DE, due to the axial load it carries, indicate if tension or compression.Answer: 0.2351 MPa Compression3. Calculate the maximum bending stress at B. Answer: 4.282 MPaarrow_forward32 mm 32 mm b' c' C 32 mm 32 mm b PROBLEM 6.41 a The extruded beam shown has a uniform wall thickness of 3 mm. Knowing that the vertical shear in the beam is 9 kN, determine the shearing stress at each of the five points indicated.arrow_forwardIn a structural reliability problem, the resistance (capacity) R and load effect (demand) S random variables associated with a failure mode of the structure of interest are normally distributed and statistically independent with the following probability distribution parameters (or statistics) in consistent units: MR = 12, σR = 3 μs = 5, σs = 2 (a) Determine the exact probability of failure pF ·arrow_forward
- The resistance R and load effect S for a given failure mode are statistically independent random variables with marginal PDF's 1 fR (r) = 0≤r≤100 100' fs(s)=0.05e-0.05s (a) Determine the probability of failure by computing the probability content of the failure domain defined as {rarrow_forwardPlease solve this problem as soon as possible My ID# 016948724arrow_forwardThe gears shown in the figure have a diametral pitch of 2 teeth per inch and a 20° pressure angle. The pinion rotates at 1800 rev/min clockwise and transmits 200 hp through the idler pair to gear 5 on shaft c. What forces do gears 3 and 4 transmit to the idler shaft? TS I y 18T 32T This a 12 x 18T C 48T 5arrow_forwardQuestion 1. Draw 3 teeth for the following pinion and gear respectively. The teeth should be drawn near the pressure line so that the teeth from the pinion should mesh those of the gear. Drawing scale (1:1). Either a precise hand drawing or CAD drawing is acceptable. Draw all the trajectories of the involute lines and the circles. Specification: 18tooth pinion and 30tooth gear. Diameter pitch=P=6 teeth /inch. Pressure angle:20°, 1/P for addendum (a) and 1.25/P for dedendum (b). For fillet, c=b-a.arrow_forward5. The figure shows a gear train. There is no friction at the bearings except for the gear tooth forces. The material of the milled gears is steel having a Brinell hardness of 170. The input shaft speed (n2) is 800 rpm. The face width and the contact angle for all gears are 1 in and 20° respectively. In this gear set, the endurance limit (Se) is 15 kpsi and nd (design factor) is 2. (a) Find the revolution speed of gear 5. (b) Determine whether each gear satisfies the design factor of 2.0 for bending fatigue. (c) Determine whether each gear satisfies the design factor of 2.0 for surface fatigue (contact stress). (d) According to the computation results of the questions (b) and (c), explain the possible failure mechanisms for each gear. 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(Hint: To find F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°) When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on (2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this question because the loading condition is fatigue) and (3) a fatigue analysis using modified Goodman. Note) A standard diameter is not required for the questions. 10 in Darrow_forward3 N2=28 P(diametral pitch)=8 for all gears Coupled to 25 hp motor N3=34 Full depth spur gears with pressure angle=20° N₂=2000 rpm (1) Compute the circular pitch, the center-to-center distance, and base circle radii. (2) Draw the free body diagram of gear 3 and show all the forces and the torque. (3) In mounting gears, the center-to-center distance was reduced by 0.1 inch. Calculate the new values of center-to-center distance, pressure angle, base circle radii, and pitch circle diameters. (4)What is the new tangential and radial forces for gear 3? (5) Under the new center to center distance, is the contact ratio (mc) increasing or decreasing?arrow_forward2. A flat belt drive consists of two 4-ft diameter cast-iron pulleys spaced 16 ft apart. A power of 60 hp is transmitted by a pulley whose speed is 380 rev/min. Use a service factor (Ks) pf 1.1 and a design factor 1.0. The width of the polyamide A-3 belt is 6 in. Use CD=1. Answer the following questions. (1) What is the total length of the belt according to the given geometry? (2) Find the centrifugal force (Fc) applied to the belt. (3) What is the transmitted torque through the pulley system given 60hp? (4) Using the allowable tension, find the force (F₁) on the tight side. What is the tension at the loose side (F2) and the initial tension (F.)? (5) Using the forces, estimate the developed friction coefficient (f) (6) Based on the forces and the given rotational speed, rate the pulley set. In other words, what is the horse power that can be transmitted by the pulley system? (7) To reduce the applied tension on the tight side, the friction coefficient is increased to 0.75. Find out the…arrow_forwardThe tooth numbers for the gear train illustrated are N₂ = 24, N3 = 18, №4 = 30, №6 = 36, and N₁ = 54. Gear 7 is fixed. If shaft b is turned through 5 revolutions, how many turns will shaft a make? a 5 [6] barrow_forwardarrow_back_iosSEE MORE QUESTIONSarrow_forward_ios
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